Braking Sensor/Switch: Service and Repair
BRAKE PEDAL STROKE SENSOR ASSYREPLACEMENT
1. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1
2. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER
3. REMOVE BRAKE PEDAL STROKE SENSOR ASSY
a) Disconnect the connector of the brake pedal stroke sensor.
b) Remove the 2 bolts and brake pedal stroke sensor.
4. INSTALL BRAKE PEDAL STROKE SENSOR ASSY
a) New brake pedal stroke sensor.
1) Install the brake pedal stroke sensor to the brake pedal support with the 2 bolts.
Torque: 9.3 Nm (95 kgf-cm, 82 inch lbs.)
NOTICE:
^ Engage the brake pedal stroke sensor lever with the brake pedal groove.
^ Check that there is no foreign matter attached to the brake pedal stroke sensor's contacting surface.
2) Strongly depress the brake pedal and break the brake pedal stroke sensor lever set pin.
3) Remove the broken lever set pin.
4) Connect the brake pedal stroke sensor connector.
b) Reuse of brake pedal stroke sensor
1) Temporarily install the brake pedal stroke sensor to the brake pedal support with 2 bolts.
NOTICE:
^ Engage the brake pedal stroke sensor lever with the brake pedal groove.
^ Check that there is no foreign matter attached to the brake pedal stroke sensor's contacting surface.
2) Connect the hand-held tester to the DLC3.
3) Connect the connector of the brake pedal stroke sensor.
4) Turn the power switch on (IG). Reading the stroke sensor 1 value shown on the data monitor, turn the stroke sensor slowly to the right and left to adjust it to the standard value.
Standard value: 0.8 to 1.2 Volts
5) Tighten the bolts.
Torque: 9.3 Nm (95 kgf-cm, 82 inch lbs.)
NOTICE: Do not depress the brake pedal after turning the power switch on (IG).
c) Carry out system initialization.
5. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER
6. INSTALL INSTRUMENT PANEL REGISTER ASSY NO.1