Diesel Data: Automotive Repair

A/C - Compressor Oil Service Procedures

T-SB-0048-08

Rev1

April 24, 2008

HVAC Compressor Oil Service Procedures

Service Category
Vehicle Interior

Section
Heating/Air Conditioning

Market
USA





Applicability

TSB REVISION NOTICE

^ June 4, 2008 Rev1:

^ Applicability has been updated to include 2008 model year vehicles.

^ The Parts Information section has been added.

A Any previous printed versions of this service bulletin should be discarded.

Introduction

When replacing the HVAC compressor for any reason it is critical to adjust the amount of oil in the replacement compressor before installation on the vehicle. Failure to adjust the amount of oil in the compressor can lead to decreased A/C performance. Follow the procedures listed below to set the correct amount of oil in the replacement HVAC compressor.





Parts Information





Warranty Information

Service Procedure





1. Check for debris in the discharge port of the compressor.

^ If NO debris is found only replacement of the compressor is necessary.

^ If debris IS found replacement of the compressor AND cooler dryer is necessary.

2. Inspect and adjust compressor oil.





A. Gradually discharge inert gas (helium) from the service valve of the new replacement compressor.





B. Look at the name plate on the production compressor and refer to Figure 3 and the chart below to determine the amount of oil to drain from the new replacement compressor before installation.