Diesel Data: Automotive Repair

Input Shaft Oil Seal

INPUT SHAFT OIL SEAL
REPLACEMENT

NOTICE:
^ When working on the high voltage systems, always wear insulated gloves.
^ After removing the service plug grip, do not operate the power switch as it may damage the hybrid vehicle control ECU.
^ Keep the removed service plug in your pocket to prevent other technicians from reconnecting it while you are servicing the vehicle.
^ After removing the service plug grip, do not touch the high voltage connectors and terminals for 5 minutes.

1. REMOVE HYBRID VEHICLE TRANSAXLE ASSY





2. REMOVE INPUT SHAFT OIL SEAL
a. Drive a flat-head screwdriver into the metal portion of the oil seal and remove the oil seal.

NOTICE: Do not damage the input shaft and transaxle housing when driving the screwdriver or removing the oil seal.





3. INSTALL INPUT SHAFT OIL SEAL
a. Apply a small amount of MP grease No.2 to the oil seal lip.
b. Using SST, install a new oil seal.
SST 09388-0010
Oil seal drive in depth: 1.0 to 1.5 mm (0.0393 - 0.0590 inch)

NOTICE:
^ Ensure that no foreign objects adhere to the oil seal lip.
^ Ensure that the oil seal is fitted straight.

4. INSTALL HYBRID VEHICLE TRANSAXLE ASSY