Part 1
With A/T:
With M/T:
With A/T:
With M/T:
Except PZEV:
PARTIAL ENGINE ASSY
REPLACEMENT
1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE FRONT FENDER APRON SEAL RH
6. DRAIN ENGINE OIL
7. DRAIN ENGINE COOLANT
8. DRAIN AUTOMATIC TRANSAXLE FLUID (A/T)
a) Using a 10 mm hexagon wrench, remove the drain plug and gasket. Drain automatic transaxle fluid.
b) Install a new gasket and the drain plug.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
9. DRAIN MANUAL TRANSAXLE OIL (M/T)
a) Install a new gasket and the drain plug after draining transaxle oil.
Torque: 49 Nm (500 kgf-cm, 36 ft. lbs.)
10. REMOVE BATTERY
11. REMOVE AIR CLEANER ASSY
12. REMOVE ENGINE COVER SUB-ASSY NO.1
13. DISCONNECT RADIATOR HOSE INLET
14. DISCONNECT RADIATOR HOSE OUTLET
15. DISCONNECT OIL COOLER OUTLET HOSE NO.2 (A/T)
16. DISCONNECT OIL COOLER OUTLET HOSE NO.3 (A/T)
17. REMOVE ENGINE MOVING CONTROL ROD W/BRACKET
a) Remove the 3 bolts and the engine moving control rod w/ bracket.
18. REMOVE ENGINE MOUNTING STAY NO.2 RH
19. REMOVE ENGINE MOUNTING BRACKET NO.2 RH
20. REMOVE FAN AND GENERATOR V BELT
21. DISCONNECT OIL RESERVOIR TO PUMP HOSE NO.1
22. DISCONNECT RETURN TUBE SUB-ASSY
23. DISCONNECT UNION TO CONNECTOR TUBE HOSE
24. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (A/T)
25. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT (M/T)
26. DISCONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT (M/T)
27. REMOVE CLUTCH RELEASE CYLINDER ASSY (M/T)
a) Remove the bolt and flexible hose.
b) Remove the 2 bolts and clutch release cylinder.
28. DISCONNECT HEATER INLET WATER HOSE
29. DISCONNECT HEATER OUTLET WATER HOSE
30. DISCONNECT FUEL TUBE SUB-ASSY
31. DISCONNECT ENGINE WIRE
a) Disconnect the engine wire from the ECM and passenger side J/B.
b) Disconnect the engine wire from the engine room J/B.
1) Remove the nut and separate the wire harness.
2) Using a screwdriver, unlock the engine room J/B. Pull the engine room J/B upward.
3) Disconnect the engine wire connectors.
c) Pull out the engine wire.
d) Disconnect the B terminal of the generator.
e) Remove the body ground.
32. DISCONNECT ENGINE WIRE NO.2
a) Remove the starter connector.
b) Remove the nut and disconnect terminal 30 of the starter.
33. REMOVE GENERATOR ASSY
34. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
HINT: Hang up the hoses instead of detaching them.
35. REMOVE EXHAUST PIPE ASSY FRONT
36. REMOVE FRONT STABILIZER LINK ASSY LH
a) Using a 6 mm socket hexagon wrench, fix the stud bolt.
b) Remove the nut and disconnect the stabilizer link.
37. REMOVE FRONT STABILIZER LINK ASSY RH
HINT: Use the same procedures described for the LH side.
38. REMOVE FRONT AXLE HUB LH NUT
a) Using SST and a hammer, strike the lock nut covering to remove it.
SST 09930-00010
NOTICE:
^ Set the drive shaft's groove so that it faces up. Then use the SST and hammer.
^ Remove the covering from the lock nut completely or the screw of the drive shaft may be damaged.
^ Do not sharpen the tip of the SST.
b) Using a 30 mm socket wrench, remove the lock nut.
39. REMOVE FRONT AXLE HUB RH NUT
HINT: Use the same procedures described for the LH side.
40. REMOVE SPEED SENSOR FRONT LH (W/ ABS)
a) Remove the bolt and disconnect the speed sensor from the steering knuckle.
NOTICE: Keep the speed sensor tip and connection free of foreign matter.