Timing Cover: Service and Repair
TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEALREPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE FRONT FENDER APRON SEAL RH
3. REMOVE ENGINE COVER SUB-ASSY NO.1
4. REMOVE ENGINE MOVING CONTROL ROD W/BRACKET
a) Remove the 3 bolts and control rod.
5. REMOVE ENGINE MOUNTING STAY NO.2 RH
6. REMOVE ENGINE MOUNTING BRACKET NO.2 RH
7. REMOVE FAN AND GENERATOR V BELT
8. REMOVE CRANKSHAFT PULLEY
a) Using SST, loosen the pulley bolt.
SST 09960-10010 (09962-01000, 09963-01000)
b) Using SST, remove the pulley bolt and pulley.
SST 09950-40011 (09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04041, 09957-04010, 91111-51014)
9. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
a) Using SST, remove the oil seal.
SST 09308-10010, 09950-60010 (09951-00200)
10. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
a) Apply MP grease to a new oil seal lip.
NOTICE: Keep the lip free from foreign matter.
b) Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.
SST 09223-22010
NOTICE: Wipe off extra grease from the crankshaft.
11. INSTALL CRANKSHAFT PULLEY
a) Align the pulley set key with the key groove of the pulley.
b) Using SST, install the pulley bolt.
Torque: 170 Nm (1,733 kgf-cm, 125 ft. lbs.)
SST 09960-10010 (09962-01000, 09963-01000)
12. INSTALL FAN AND GENERATOR V BELT
13. INSTALL ENGINE MOUNTING BRACKET NO.2 RH
Torque: 52 Nm (531 kgf-cm, 38 ft. lbs.)
14. INSTALL ENGINE MOUNTING STAY NO.2 RH
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
15. INSTALL ENGINE MOVING CONTROL ROD W/BRACKET
a) Install the control rod with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
16. INSTALL FRONT WHEEL RH
17. CHECK FOR ENGINE OIL LEAKS