Sunroof / Moonroof: Service and Repair

Sliding Roof - Part 1:

Sliding Roof - Part 2:

Sliding Roof - Part 3:

REPLACEMENT

HINT:
- The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
- A bolt without a torque specification is shown in the standard bolt chart .

1. REMOVE ROOF HEADLINING ASSY




2. REMOVE SLIDING ROOF SIDE GARNISH LH
a. Using a screwdriver, disengage the claw (A) and 4 claws (B).

HINT: Tape the screwdriver tip before use. b.Remove the side garnish.

3. REMOVE SLIDING ROOF SIDE GARNISH RH

HINT: Use the same procedures described for the LH side.

4. REMOVE SLIDING ROOF GLASS SUB-ASSY
a. Using a torx driver (T25), remove the 4 screws and roof glass.




5. REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY
a. Remove the nut.
b. Using a screwdriver, disengage the claw and remove the bracket.

HINT: Tape the screwdriver tip before use.

c. Remove the 2 bolts and drive gear.

6. DISCONNECT SLIDING ROOF DRAIN HOSE




7. REMOVE SLIDING ROOF HOUSING SUB-ASSY
a. Remove the 4 bolts, 7 nuts and roof housing.

8. REMOVE SUNSHADE TRIM SUB-ASSY
9. REMOVE ROOF DRIP CHANNEL REAR




10. REMOVE SLIDING ROOF DRIVE CABLE SUB-ASSY
a. Remove the 2 screws and 2 stoppers.

HINT: Use the same procedures for the RH side and LH side.




b. Slide the drive cable backward and remove it.

HINT: Use the same procedures for the RH side and LH side.




11. REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSY
a. Remove the wind deflector panel as shown in the illustration.




12. ADJUST FULLY CLOSED POSITION
a. Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.

HINT: Tape the screwdriver tip before use.

13. INSTALL SLIDING ROOF HOUSING SUB-ASSY
a. Install the roof housing with the 7 nuts and 4 bolts.

Torque:5.5 Nm (55 kgf.cm, 49 in.lbf)




14. ADJUST SLIDING ROOF GLASS SUB-ASSY
a. Check for clearance between the roof glass and roof panel. Using a torx wrench (T25), loosen the 4 screws and adjust the sliding roof panel position.
Difference:0 ± 1.4 mm (0 ± 0.055 in.)

NOTE: The difference should be even all around.

15. INSTALL SLIDING ROOF GLASS SUB-ASSY
a. Using a torx wrench (T25), tighten the 4 screws.

Torque: 4.5 Nm (45 kgf.cm, 40 in.lbf)

16. CHECK FOR WATER LEAKS
a. Adjusting the sliding roof. No water should leak.
If a leak is found, readjust the sliding roof.

17. INITIALIZATION OF SLIDING ROOF MOTOR. Refer to Control Module Programming and Relearning/Initialization. [1][2]Component Tests and General Diagnostics