Brake Actuator Assembly (W/ VSC)

BRAKE ACTUATOR ASSY (W/ VSC)
REPLACEMENT
1. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

2. DISCONNECT BATTERY NEGATIVE TERMINAL





3. REMOVE BRAKE ACTUATOR WITH BRACKET
a. Using SST, disconnect the 6 brake tubes from the actuator with bracket.
SST 09023-00100





b. Use tags or make a memo to identify the reconnection points.





c. Pull the lock lever upward.
d. Disconnect the actuator connector.





e. Remove the 3 bolts and the actuator with bracket.

NOTICE: Be careful not to damage the brake tubes and wire harness.

4. REMOVE BRAKE ACTUATOR ASSY
a. Remove the 2 nuts and the brake actuator assy from the brake actuator bracket.
5. INSTALL BRAKE ACTUATOR ASSY
a. Install the brake actuator assy with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





6. INSTALL BRAKE ACTUATOR WITH BRACKET
a. Install the actuator with bracket with the 3 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft. lbs.)

NOTICE: Be careful not to damage the brake tubes and wire harness.

b. Connect the actuator connector.





c. Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
7. FILL RESERVOIR WITH BRAKE FLUID
8. BLEED MASTER CYLINDER
SST 09023-00100
9. BLEED BRAKE LINE
10. CHECK BRAKE FLUID LEAKAGE
11. CHECK FLUID LEVEL IN RESERVOIR
12. CONNECT BATTERY NEGATIVE TERMINAL
13. PERFORM INITIALIZATION

HINT: When reconnecting the negative battery terminal, it is necessary to initialize other systems.

14. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION
15. CHECK BRAKE ACTUATOR WITH HAND-HELD TESTER