Removal and Installation

Starter Assy (3MZ-FE):

REPLACEMENT

NOTE: Before changing the starter, check these items again:
- Connector connection
- Accessory installation

1. REMOVE BATTERY
2. REMOVE BATTERY TRAY




3. REMOVE AIR CLEANER INLET NO. 2
a. Disconnect the VSV connector.
b. Remove the 2 wire harness clamps.
c. Remove the vacuum hoses from the hose clamp.
d. Remove the 2 bolts and air cleaner inlet.




4. REMOVE AIR CLEANER ASSY
a. Disconnect the MAF meter connector.
b. Disconnect the 4 vacuum hoses.
c. Loosen the 2 air cleaner cap bolts.
d. Loosen the air cleaner hose clamp bolt and remove the air cleaner cap.
e. Remove the air cleaner filter element.




f. Remove the wire harness from the 2 wire harness clamps.
g. Disconnect the vacuum hose.
h. Remove the 3 bolts and air cleaner case.




5. REMOVE AIR CLEANER BRACKET
a. Remove the 2 bolts and air cleaner bracket.




6. REMOVE AIR CLEANER INLET NO. 1
a. Remove the bolt and cleaner inlet.




7. REMOVE STARTER ASSY
a. Disconnect the starter connector.
b. Open the terminal cap, and remove the nut and disconnect the starter wire.




c. Remove the 2 bolts and starter.

8. INSTALL STARTER ASSY
a. Install the starter with the 2 bolts.

Torque: 37 Nm (380 kgf.cm, 26 ft.lbf) for bolt

b. Connect the starter wire with the nut.

Torque: 13 Nm (130 kgf.cm, 9 ft.lbf) for bolt

c. Connect the starter connector.
d. Install the terminal nut and cover the nut with the cap.

Torque: 9.8 Nm (100 kgf.cm, 87 in lbf) for nut

9. INSTALL AIR CLEANER INLET NO. 1
a. Install the cleaner inlet with the bolt.

Torque: 7.0 Nm (71 kgf.cm, 62 in.lbf)




10. INSTALL AIR CLEANER BRACKET
a. Install the air cleaner bracket with the 2 bolts. Tighten the 2 bolts uniformly in the numerical order shown in the illustration.

Torque: 12 Nm (122 kgf.cm, 9 ft.lbf)

NOTE: Fully tightening each bolt one by one may damage the air cleaner bracket and bolts.




11. INSTALL AIR CLEANER ASSY
a. Install the air cleaner case to the air cleaner inlet No. 1, as shown in the illustration.
b. Tighten the 3 bolts uniformly in the numerical order shown in the illustration.

Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf)

NOTE: Fully tightening each bolt one by one may damage the air cleaner case and bolts.

c. Connect the vacuum hose.
d. Install the 2 wire harness clamps.
e. Install the air cleaner filter element.
f. Connect the air cleaner hose No.1 and tighten the air cleaner hose clamp bolt.
g. Tighten the 2 air cleaner cap bolts.

Torque: 5.0 Nm (51 kgf.cm, 44 in.lbf)

h. Connect the 4 vacuum hoses. (i)Connect the MAF meter connector.

12. INSTALL AIR CLEANER INLET NO.2

Torque: 7.0 Nm (71 kgf.cm, 62 in.lbf)

13. CHECK CONNECTION OF VACUUM HOSE
14. INSTALL BATTERY TRAY
15. INSTALL BATTERY
a. Install the battery clamp with the bolt and nut.

Torque: 5.5 Nm (56 kgf.cm, 49 in.lbf)

b. Connect the cables to the battery terminals.

Torque: 3.5 Nm (36 kgf.cm, 31 in.lbf)