Diesel Data: Automotive Repair

Clutch Accumulator ASSY Replacement






CLUTCH ACCUMULATOR ASSY
REPLACEMENT
1. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
a) Remove the bolt and tube clamp bracket.





b) Using SST, disconnect the 3 flexible hose tubes.
SST 09023-00100

HINT: Use a container to catch the fluid.

2. REMOVE CLUTCH ACCUMULATOR ASSY
a) Remove the bolt, 2 nuts and clutch accumulator assy.
3. INSTALL CLUTCH ACCUMULATOR ASSY





a) Install the clutch accumulator assy with the 2 nuts and bolt.
Bolt, Nut: (A)
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)
4. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
a) Using SST, connect the 3 flexible hose tubes to the clutch accumulator assy.
SST 09023-00100
Flexible hose tube: (B)
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
b) Install the bolt and tube clamp bracket.
Bolt: (C) Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)
5. BLEED CLUTCH PIPE LINE
a) Fill the brake reservoir tank with brake fluid and bleed the clutch system.
Torque: 8.4 Nm (85 kgf-cm, 74 inch lbs.)
6. CHECK CLUTCH FLUID LEAKAGE
7. CHECK FLUID LEVEL IN RESERVOIR