Diesel Data: Automotive Repair

Convertible

Quarter Window Assy (Convertible):






REPLACEMENT

HINT:
- The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
- Use the same procedures for the LH side and RH side.
- A bolt without a torque specification is shown in the standard bolt chart.

1. REMOVE REAR SEAT HEADREST ASSEMBLY
2. REMOVE REAR SEAT CUSHION ASSEMBLY
3. REMOVE REAR SEATBACK ASSEMBLY
4. REMOVE QUARTER TRIM PANEL LOWER LH
a. Remove the rear seat outer belt LH.
b. Remove the front door scuff plate LH.
c. Remove the cup holder hole cover.
d. Remove the cup holder No. 2.
e. Remove the quarter trim panel upper LH.
f. Remove the quarter trim panel lower LH.

5. REMOVE QUARTER TRIM PAD N0. 2
6. REMOVE SPEAKER BRACKET REAR
a. Remove the 3 bolts and speaker bracket rear with rear speaker.

7. REMOVE CUP HOLDER BRACKET NO.2
a. Remove the 2 bolts and cup holder bracket.

8. REMOVE QUARTER PANEL EXTENSION REINFORCEMENT LH
a. Remove the 3 bolts and reinforcement.

9. REMOVE QUARTER WINDOW GLASS RETAINER SUB-ASSEMBLY REAR LH
a. Remove the 3 bolts and glass retainer.

10. REMOVE QUARTER BELT MOULDING LH




11. REMOVE CENTER PILLAR UPPER END WEATHERSTRIP LH
a. Remove the 4 clips and center pillar upper end weatherstrip.




12. REMOVE QUARTER SERVICE HOLE COVER LH
a. Remove the quarter service hole cover.

NOTE: Remove the remaining tape on the door side.




13. REMOVE QUARTER WINDOW ASSEMBLY LH
a. Move the quarter window glass until the 3 nuts appear in the service holes.




b. Remove the 3 nuts.

NOTE: Be careful when removing the nuts as the quarter window glass may fall and become damaged.




c. Move the quarter window regulator down enough so that the quarter window glass can be removed.

HINT: Hold onto the quarter window glass to prevent it from falling.

d. Remove the quarter window glass.

NOTE: Be careful not to damage the quarter window glass.




14. REMOVE QUARTER WINDOW REGULATOR SUB-ASSEMBLY LH
a. Disconnect the connector.
b. Remove the 6 nuts and quarter window regulator.

NOTE: Be careful when removing the nuts as the quarter window regulator may fall and become damaged.

HINT: Remove the quarter window regulator through the service hole.




15. REMOVE QUARTER WINDOW REGULATOR MOTOR
a. Remove the 2 screws and cover.




b. Using needle nose pliers, remove the drum and wire guide from the motor.

NOTE: Do not use a screwdriver to remove them. Using a screwdriver may damage the regulator wire.







16. INSTALL QUARTER WINDOW REGULATOR MOTOR
a. Apply MP grease to the sliding and rotating areas of the quarter window regulator and motor.
b. With the holding tool installed, match the holding tool with the motor housing.
c. Push down on the wire guide and drum, insert the drum into the motor housing.

NOTE: If you cannot insert the drum into the motor, slowly slide the bracket (see step 16-(a)) for installing the glass, and insert the drum while aligning the drive shaft of the motor with the drum.




d. Install the cover with the 2 screws.




17. INSTALL QUARTER WINDOW REGULATOR SUB-ASSEMBLY LH
a. Apply MP grease to the sliding and rotating parts of the quarter window regulator.

NOTE: Do not apply grease to the spring of the quarter window regulator.




b. Install the quarter window regulator with the 6 nuts.

Torque:
8.0 Nm (82 kgf.cm, 71 in.lbf) for nut A
5.5 Nm (56 kgf.cm, 49 in.lbf) for nut B
13 Nm (133 kgf.cm, 10 ft.lbf) for nut C




18. INSTALL QUARTER WINDOW ASSEMBLY LH
a. Insert the quarter window glass into the door and put it on the quarter window regulator.
b. Connect the connector.
c. Move the quarter window regulator until the bolts appear in the service hole.




d. Install the quarter window glass with the 3 nuts.

Torque: 8.3 Nm (85 kgf.cm, 73 in.lbf)




19. INSTALL QUARTER SERVICE HOLE COVER LH
a. Apply butyl tape to the quarter panel.
b. Install the quarter service hole cover.

HINT:
- There should be no wrinkles or folds after attaching the quarter service hole cover.
- Check if the quarter service hole cover is securely attached.