Diesel Data: Automotive Repair

Parking Brake Cable: Service and Repair

PARKING BRAKE CABLE

COMPONENTS (Part 1):




COMPONENTS (Part 2):





REMOVAL
For parking brake cable No.2, employ the same procedure to the No.3 side.
1. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
2. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY
3. REMOVE CONSOLE BOX ASSEMBLY
4. REMOVE AIR DUCT REAR NO.1
5. REMOVE AIR DUCT REAR NO.2
6. REMOVE YAW RATE SENSOR ASSEMBLY (w/VSC)
7. REMOVE NO.1 PARKING BRAKE CABLE ASSEMBLY
(a) Release the parking brake lever.





(b) Remove the lock nut and parking brake adjusting nut from the parking brake cable assembly No. 1.
(c) Using a screwdriver, raise the pick on the parking brake lever, and remove the parking brake cable assembly No.1 from the parking brake lever.
(d) Remove the 2 bolts and console box mounting bracket No.2.





(e) Remove the 2 bolts and separate the parking brake cable No.1 from the parking brake equalizer.
8. REMOVE REAR WHEEL
9. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH
(a) Remove the 2 bolts and separate the rear disc brake caliper assembly LH.

HINT: Do not disconnect the flexible hose from the brake caliper assembly LH.

10. REMOVE REAR DISC
11. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING
12. REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING
13. REMOVE PARKING BRAKE SHOE STRUT LH
14. REMOVE PARKING BRAKE SHOE
15. REMOVE PARKING BRAKE CABLE HEAT INSULATOR
(a) Remove the 3 nuts and parking brake cable heat insulator.





16. REMOVE NO.3 PARKING BRAKE CABLE ASSEMBLY
(a) Remove the 2 bolts and separate the parking brake cable assembly No.3 from the backing plate.
(b) Remove the 2 nuts and bolt, and separate the parking brake cable assembly No.3 from the body.





(c) Separate the parking brake cable assembly No.3 from the equalizer and remove the parking brake cable assembly No.3.

INSTALLATION
1. INSTALL NO.3 PARKING BRAKE CABLE ASSEMBLY
(a) Connect the parking brake cable assembly No.3 to the parking brake equalizer.
(b) Install the 2 nuts, bolt and parking brake cable assembly No.3 to the body.





Torque:
Nut 5.4 Nm (55 kgf-cm, 48 inch lbs.)
Bolt 6.0 Nm (61 kgf-cm, 53 inch lbs.)





(c) Connect the parking brake cable assembly No.3 to the backing plate with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
2. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
(a) Install the parking brake heat insulator with the 3 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
3. APPLY HIGH TEMPERATURE GREASE
4. INSTALL PARKING BRAKE SHOE
5. INSTALL PARKING BRAKE SHOE STRUT LH
6. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING
7. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING
8. CHECK PARKING BRAKE INSTALLATION
9. INSTALL REAR DISC
10. ADJUST PARKING BRAKE SHOE CLEARANCE
11. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH
(a) Install the rear disc brake caliper assembly LH with the 2 bolts.
Torque: 47 Nm (480 kgf-cm, 35 ft. lbs.)
12. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
13. INSTALL NO.1 PARKING BRAKE CABLE ASSEMBLY
(a) Connect the parking brake cable assembly No.1 to the parking brake equalizer.





(b) Install the parking brake cable assembly No.1 with the 2 bolts.
Torque: 22 Nm (225 kgf-cm, 16 ft. lbs.)
(c) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 Nm (128 kgf-cm, 9 ft. lbs.)





(d) Install the parking brake cable assembly No.1 with the parking brake adjusting nut and lock nut to the parking brake lever assembly.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
(e) Using a screwdriver, fix the parking brake cable No.1 to the pick.
14. INSTALL YAW RATE SENSOR ASSEMBLY (w/ VSC)
15. INSPECT PARKING BRAKE LEVER TRAVEL
16. ADJUST PARKING BRAKE LEVER TRAVEL