Part 3

REASSEMBLY (continued)

51. INSPECT INPUT SHAFT ENDPLAY
(a) Using a dial indicator, measure the input shaft end play.
End play: 0.262 - 1.249 mm (0.0100 - 0.0494 inch)

52. FIX AUTOMATIC TRANSAXLE ASSEMBLY
(a) Fix the transaxle assembly.

53. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
(a) Coat a new oil seal with MP grease.
SST 09950-60010 (09951-00230), 09950-70010 (09951-07100)
(b) Install the oil seal to the transaxle case.
Oil seal drive in depth: 0 ± 0.5 mm (0 ± 0.197 inch)

54. INSTALL PARKING LOCK ROD SUBASSEMBLY
(a) Install the parking lock rod to the manual valve lever.

55. INSTALL MANUAL VALVE LEVER SUBASSEMBLY
(a) Install a new spacer and manual valve lever shaft to the transaxle case.

NOTICE: Do not damage on the oil seal during assembling the shaft to the transaxle case.

(b) Using a pin punch and hammer, drive in a new pin.

(c) Turn the spacer and the lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the lever shaft.
(d) Using a pin punch, stake the spacer through the small hole.
(e) Check that the spacer does not turn.

56. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING
(a) Using needle-nose pliers, install the retainer spring.

NOTICE: Hang the spring on the shaft certainly.

57. INSTALL PARKING LOCK PAWL BRACKET
(a) Install the parking lock pawl bracket with the 2 bolts.
Torque: 20 Nm (205 kgf-cm, 15 ft. lbs.)
Bolt length: 25 mm (0.984 inch)

NOTICE: Be sure the parking rod is placed between the parking pawl and the guide of the parking bracket when the parking bracket is assembled.

58. INSTALL MANUAL DETENT SPRING SUBASSEMBLY
(a) Install the manual detent spring with the 2 bolts.

NOTICE: Make sure to install the manual detent spring and cover in this order.

HINT: Tighten them in the order, A and B.

Torque:
Bolt A 20 Nm (205 kgf-cm, 15 ft. lbs.)
Bolt B 12 Nm (120 kgf-cm, 9 ft. lbs.)
Bolt length:
Bolt A: 27 mm (1.063 inch)
Bolt B: 16 mm (0.630 inch)

59. INSTALL B-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, install it to the B-3 accumulator piston.

NOTICE: Install the O-ring to the accumulator piston and the accumulator sleeve not to have a twist and a protrusion. Moreover, apply enough ATF prior to assembling. Be sure to the installed position.

(b) Coat the piston with ATF, install it to the transaxle case.

NOTICE: Install the springs to each accumulator piston with checking of the identification color or each spring.

Accumulator spring:

60. INSTALL REVERSE CLUTCH ACCUMULATOR PISTON
(a) Coat the 2 new O-rings with ATF, install them to the reverse accumulator piston.

NOTICE: Install the O-ring to the accumulator piston and the accumulator sleeve not to have a twist and a protrusion. Moreover, apply enough ATF prior to assembling. Be sure to the installed position.

(b) Coat the piston with ATF, install it to the transaxle case.

NOTICE: Install the springs to each accumulator piston with checking of the identification color or each spring.

Accumulator spring:

61. INSTALL C-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, install it to the C-3 accumulator piston.

NOTICE: Install the O-ring to the accumulator piston and the accumulator sleeve not to have a twist and a protrusion. Moreover, apply enough ATF prior to assembling. Be sure to the installed position.

(b) Coat the piston with ATF, install it to the transaxle case.

NOTICE: Install the springs to each accumulator piston with checking of the identification color or each spring.

Accumulator spring:

(c) Install the spring from the C-3 accumulator piston.

NOTICE: Install the springs to each accumulator piston with checking of the identification color or each spring.

62. INSTALL CHECK BALL BODY
(a) Coat the check ball body with ATF.
(b) Install the check ball body and spring.

NOTICE: Regarding the installation of the spring for the check ball body, be sure to place the spring in the hole in the ball body. Be careful about the parts orientation.

63. INSTALL BRAKE DRUM GASKET
(a) Coat a new brake drum gasket with ATF, install it to the transaxle case.

NOTICE: Be sure not to damage the lip portion of the transaxle case brake gasket when inserting the gasket to the case. Moreover, apply enough ATF to the gasket prior to assembling. Also, be careful about the parts orientation.

64. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
(a) Coat a new transaxle case 2nd brake gasket with ATF, install it to the transaxle case.

NOTICE: Be sure not to damage the lip portion of the transaxle case brake gasket when inserting the gasket to the case. Moreover, apply enough ATF to the gasket prior to assembling. Also, be careful about the parts orientation.

65. INSTALL GOVERNOR APPLY GASKET NO.1
(a) Coat a new governor apply gasket No. 1 with ATF, install it to the transaxle case.

NOTICE: Be sure not to damage the lip portion of the transaxle case brake gasket when inserting the gasket to the case. Moreover, apply enough ATF to the gasket prior to assembling. Also, be careful about the parts orientation.

66. INSTALL TRANSMISSION WIRE
(a) Coat a new O-ring with ATF, install it to the transmission wire.

NOTICE: Be careful about the O-ring not to have a twist, a protrusion and a pinching during installing the wire transmission to the transaxle case. Moreover, apply enough ATF to the O-ring prior to assembling.

(b) Install the transmission wire retaining bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

67. CONNECT TRANSMISSION WIRE
(a) Coat a O-ring of the ATF temperature sensor with ATF.
(b) Install the ATF temperature sensor, with the lock plate and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 inch lbs.)
(c) Connect the 7 solenoid connectors.

NOTICE:
^ Connect the connector to A, B, C, D, E, F, G, from shorter one.
^ Apply ATF to the bolt.

68. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Make sure that the manual valve lever position, install the valve body with 17 bolts to the transaxle case.
Torque: 11 Nm (110 kgf-cm, 8 inch lbs.)
Bolt length:
Bolt A: 41 mm (1.614 inch)
Bolt B: 57 mm (2.244 inch)
Bolt C: 25 mm (0.984 inch)

NOTICE:
^ Push the valve body against the accumulator piston spring and the check ball body to install it.
^ When installing the valve body to the transaxle case, do not hold the solenoids.
^ Tighten temporarily those bolts marked by (1) in the illustration first because they are positioning bolts.

69. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF, install it to the oil strainer.

NOTICE: Assemble the O-ring carefully not to have a twist and a pinching. Moreover, apply enough ATF to the O-ring prior to assembling.

(b) Install the oil strainer and 3 bolts to the valve body.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)

NOTICE: Apply ATF to the bolts.

70. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY
(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing or equivalent to new 18 bolts.
Seal packing: Toyota Genuine Seal Packing 1344, Three Bond 1344 or equivalent

(c) Install the new oil pan gasket with the 18 bolts to the transaxle case.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)

NOTICE:
^ Because the bolts should be seal bolts, apply seal packing to new bolts and tighten them within 10 minutes after application.
^ Remove any oil or grease from the contacting surface of the transaxle case and the oil pan with the gasket completely before the oil pan to the case.

71. INSTALL TRANSAXLE CASE NO.1 PLUG
(a) Coat the 4 new O-rings with ATF, install them to the 4 transaxle case No. 1 plugs.
(b) Install the 4 transaxle case No. 1 plugs to the transaxle case.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)

72. INSTALL SPEED SENSOR
(a) Install them to the 2 sensors.
(b) Install the 2 sensors to the transaxle case with the 2 bolts.
Torque: 11 Nm (112 kgf-cm, 8 ft. lbs.)

73. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)
(a) Coat a new O-ring with ATF, install it to the elbow.
(b) Install the elbow to the transaxle case.
Torque: 27 Nm (276 kgf-cm, 20 ft. lbs.)

74. INSTALL OIL COOLER TUBE UNION (INLET OIL COOLER UNION)
(a) Coat a new O-ring with ATF, install it to the union.
(b) Install the union to the transaxle case.
Torque: 25 Nm (255 kgf-cm, 18 ft. lbs.)
75. INSTALL BREATHER PLUG HOSE
(a) Install the breather plug hose into the transaxle case certainly.

76. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(a) Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
(b) Install a new nut stopper and nut.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

(d) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
(e) Remove the control shaft lever.

(f) Align the groove with neutral basic line.
(g) Tighten the 2 bolts.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)

(h) Using a screwdriver, stake the nut with the nut stopper.

(i) Install the control shaft lever, washer and nut.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
77. INSTALL SPEEDOMETER DRIVE HOLE (ATM) COVER SUBASSEMBLY
(a) Coat a new O-ring with ATF and install it to the speedometer driven hole cover.
(b) Install the bolt and speedometer driven hole cover subassembly to the transaxle assembly.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)