Transmission Installation
INSTALLATION
1. INSTALL TRANSAXLE CASE COVER UPPER
(a) Install the transmission case cover upper with the 3 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch to the automatic transaxle.
(b) Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
(c) Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (b)).
Standard: A + 1 (0.03937 inch) mm or more
NOTICE: Remember to minus the thickness of the straight edge.
3. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle to the engine with the 8 bolts.
Torque:
Bolt A 64 Nm (653 kgf-cm, 47 ft. lbs.)
Bolt B 46 Nm (469 kgf-cm, 34 ft. lbs.)
Bolt C 37 Nm (377 kgf-cm, 27 ft. lbs.)
(b) Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 Nm (418 kgf-cm, 30 ft. lbs.)
NOTICE: First install the black colored bolt, and then the remaining 5 bolts.
(d) Install the exhaust pipe support bracket and exhaust pipe support bracket No.1 to the automatic transaxle with the 2 bolts.
Torque: Bolt 7.8 Nm (80 kgf-cm, 69 inch lbs.)
4. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Install the engine mounting bracket FR with the 3 bolts to the automatic transaxle.
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
5. INSTALL TRANSMISSION OIL FILLER TUBE SUBASSEMBLY
(a) Coat a new O-ring with ATF, and install it to the oil filler tube.
(b) Install the oil filler tube to the automatic transaxle with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
(c) Connect the breather hose to the wire harness bracket.
NOTICE: The breather hose should be on the left side of the vehicle.
(d) Install the ATF level gauge.
6. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Install the control cable bracket No.1 with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
7. INSTALL OIL COOLER INLET TUBE NO.1
(a) Temporarily install the oil cooler outlet tube No. 1.
(b) Temporarily install the oil cooler inlet tube No. 1.
(c) Install the oil cooler tube clamp and bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
HINT: Install them so that the oil cooler tube cushion is positioned as shown in the illustration.
(d) Using SST and a wrench, tighten the oil cooler inlet tube No. 1.
Torque: 34 Nm (347 kgf-cm, 25 ft. lbs.)
8. INSTALL OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, tighten the oil cooler outlet tube No. 1.
SST 09023-12701
9. CONNECT CONNECTORS
(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) Connect the 2 transmission revolution sensor connectors.
10. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts (1).
Torque: 37 Nm (377 kgf-cm, 27 ft. lbs.)
(b) Connect the connector (2).
(c) Connect the starter wire with the nut (3).
Torque: 9.8 Nm (100 kgf-cm, 87 inch lbs.)
11. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
12. INSTALL WIRE HARNESS CLAMP
(a) Install the 2 clamps and 2 bolts.
Torque: 8.4 Nm (86 kgf-cm, 74 inch lbs.)
(b) Connect the wire harnesses to the clamps.
13. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.2
(a) Install the transmission control cable bracket No.2 with the bolt.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
14. INSTALL LH FRONT DRIVE SHAFT ASSEMBLY
15. INSTALL RH FRONT DRIVE SHAFT ASSEMBLY
16. INSTALL ENGINE ASSEMBLY
17. RESET MEMORY
18. PERFORM INITIALIZATION Initialization