Diesel Data: Automotive Repair

Transmission Removal

AUTOMATIC TRANSAXLE ASSEMBLY

COMPONENTS (Part 1):




COMPONENTS (Part 2):





REMOVAL
1. REMOVE ENGINE ASSEMBLY
2. REMOVE RH FRONT DRIVE SHAFT ASSEMBLY
3. REMOVE LH FRONT DRIVE SHAFT ASSEMBLY





4. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.2
(a) Remove the bolt and transmission control cable bracket No.2.





5. REMOVE WIRE HARNESS CLAMP
(a) Disconnect the wire harnesses from the 2 clamps.
(b) Remove the 2 bolts and 2 clamps.





6. DISCONNECT WIRE HARNESS
(a) Remove the bolt and disconnect the wire harness.





7. REMOVE STARTER ASSEMBLY
(a) Disconnect the connector (1).
(b) Remove the nut and disconnect the starter wire (2).
(c) Remove the 2 bolts and starter assembly (3).





8. DISCONNECT CONNECTORS
(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch connector.
(c) Disconnect the 2 transmission revolution sensor connectors.





9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Remove the bolt and oil cooler tube clamp.
(b) Remove the 2 bolts and transmission control cable bracket No. 1.





10. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY
(a) Remove the ATF level gauge.
(b) Disconnect the breather hose from the wire harness bracket.





(c) Remove the bolt and transmission oil filler tube subassembly.
(d) Remove the O-ring from the oil filler tube subassembly.





11. REMOVE OIL COOLER INLET TUBE NO.1
(a) Using SST and a wrench, disconnect the oil cooler inlet tube No. 1.
SST 09023-12701
12. REMOVE OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, disconnect the oil cooler outlet tube No. 1.
SST 09023-12701





13. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Remove the 3 bolts and engine mounting bracket FR.





14. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
(a) Remove the 2 bolts.
(b) Remove the exhaust pipe support bracket and exhaust pipe support bracket No.1 from the automatic transaxle.





(c) Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

HINT: There will be one black colored bolt.





(d) Remove the 8 bolts.
(e) Separate and remove the automatic transaxle.
15. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY





16. REMOVE TRANSAXLE CASE COVER UPPER
(a) Remove the 3 bolts and transaxle case cover upper.