Installation

2GR-FE COOLING: RADIATOR:

INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER





(a) Install the 2 radiator support lowers to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION





(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL RADIATOR ASSEMBLY





(a) Install the radiator to the body.





(b) Install the condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
4. INSTALL FAN SHROUD





(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.





(b) Connect the fan motor connector.
5. INSTALL RADIATOR SUPPORT UPPER





(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)





(b) Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66 in-lbf)





(c) Install the hood lock control cable assembly to the radiator support upper with the clamp.
(d) Connect the 2 horn connectors.
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE





(a) Connect the No. 1 oil cooler outlet tube to the radiator assembly.
7. CONNECT NO. 1 OIL COOLER INLET TUBE





(a) Connect the No. 1 oil cooler inlet tube to the radiator assembly.
8. CONNECT RADIATOR HOSE OUTLET





(a) Connect the radiator hose outlet to the radiator assembly.
9. CONNECT RADIATOR HOSE INLET





(a) Connect the radiator hose inlet to the radiator assembly.
10. CONNECT RADIATOR RESERVOIR TANK HOSE





(a) Connect the radiator reservoir tank hose to the radiator assembly.
11. INSTALL FRONT BUMPER ENERGY ABSORBER (Reassembly)

12. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) (Installation)

13. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) (Installation)

14. INSTALL NO. 1 AIR CLEANER INLET (Installation)

15. INSTALL AIR CLEANER INLET SUB-ASSEMBLY (Installation)

16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (Installation)

17. INSTALL COOL AIR INTAKE DUCT SEAL (Installation)

18. INSTALL V-BANK COVER SUB-ASSEMBLY (Installation)

19. ADD ENGINE COOLANT (Testing and Inspection)

20. CHECK FOR ENGINE COOLANT LEAKS (Testing and Inspection)

21. INSTALL ENGINE UNDER COVER RH
22. INSTALL ENGINE UNDER COVER LH
23. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
24. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH