Diesel Data: Automotive Repair

Cylinder Head Assembly

CYLINDER HEAD

HINT: The cylinder head bolts are tightened in 2 successive steps.

Apply a light coat of engine oil to the threads of the cylinder head bolts.





Using several steps, install and tighten the 10 cylinder head bolts and plate washers uniformly with an 8 mm bi-hexagon wrench in the sequence shown in the illustration.

Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)





Mark the front of the cylinder head bolt with paint.

Retighten the cylinder head bolts by an additional 90° and then another 90°, as shown in the illustration.

Check that the paint mark is now 180° opposite to the front.

CYLINDER HEAD SET BOLT





Standard length: 142.8 to 144.2 mm (5.622 to 5.677 in.)
Maximum length: 147.1 mm (5.791 in.)

CYLINDER HEAD FLATNESS
Cylinder block side: 0.05 mm (0.0020 in.)
Intake manifold side: 0.10 mm (0.0039 in.)
Exhaust manifold side: 0.10 mm (0.0039 in.)