Installation

HYBRID TRANSMISSION / TRANSAXLE: GENERATOR CABLE:

INSTALLATION

1. INSTALL GENERATOR CABLE

(a) Apply a small amount of ATF WS to the generator cable's O-ring.

(b) Connect the generator cable as shown in the illustration.

- Align the letters U, V and W, and connect the cable.
- Ensure that no foreign objects are attached to the O-ring when connecting the cables.

(d) Install the generator cable with the 2 bolts.
Torque: 5.8 Nm (59 kgf-cm, 51 in-lbf)

(e) Apply seal packing in a continuous line of beads (diameter 1.5 mm, 0.059 in.) to the power cable cover.
Seal packing:
Toyota Genuine Seal Packing 1281,
Three Bond 1281 or equivalent

- Clean and degrease the installation surfaces.
- Install within 10 minutes of applying seal packing.
- Ensure that no foreign objects are inserted when the power cable cover is attached.

(f) Install the power cable cover with the 4 bolts.
Torque: 4.8 Nm (49 kgf-cm, 42 in-lbf)
2. INSTALL INVERTER WITH CONVERTER ASSEMBLY
(a) Install the inverter with converter (Installation).
3. INSTALL FRONT COWL TOP PANEL OUTER SUB-ASSEMBLY
(a) Install the cowl top front panel (Installation).
4. INSTALL ENGINE UNDER COVER RH
5. INSTALL ENGINE UNDER COVER LH
6. INSTALL SERVICE PLUG GRIP
(a) Install the service plug grip (Installation).
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Repair Instruction - Initialization).

8. ADD COOLANT (for Inverter)
(a) Add coolant (Coolant).
9. INSPECT FOR COOLANT LEAK (for Inverter)
(a) Check for engine coolant leaks (Testing and Inspection).