Reassembly

FRONT DOOR:

COMPONENTS

REASSEMBLY

1. INSTALL FRONT DOOR CHECK ASSEMBLY LH

(a) Apply MP grease to the sliding areas of the door check.
(b) Install the door check to the door panel with the 2 nuts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(c) Apply adhesive to the threads of the bolt.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(d) Install the door check to the body panel with the bolt.
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
2. INSTALL DOOR OUTSIDE HANDLE SUB-ASSEMBLY LH

(a) Using a "torx" driver (T30), install the frame with the screw.
Torque: 4.0 Nm (41 kgf-cm, 37 in-lbf)

(b) Install the outside handle pad front and rear.
(c) Pull and hold the bellcrank lever of the frame as shown in the illustration.

(d) Install the handle by pushing it in the direction indicated by the arrow marks in the illustration.

NOTE: If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.

3. INSTALL FRONT DOOR LOCK ASSEMBLY LH
(a) Apply MP grease to the sliding and rotating areas of the door lock.
(b) Install a new door lock wire harness packing.

NOTICE:
- When reinstalling a door lock, always use new packing.
- Do not allow grease or dirt to contaminate the gap between the door panel and packing.
- Water will damage the door lock.
- Old packing or damaged packing cannot effectively protect against water.

(c) Insert the control rod into the door lock, and then set it to the door panel.

NOTE: Make sure that the rod is securely engaged with the lock.

(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(e) Using a torx socket wrench (T30), install the door lock with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(f) Connect the door lock connector.
4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER

(a) Using a "torx" socket wrench (T30), install the cover (with the door lock key cylinder installed) with the screw.
Torque: 4.0 Nm (41 kgf-cm, 37 in-lbf)
(b) Install the hole plug.
5. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER LH

(a) Install the weatherstrip No.2 with the 3 clips.

(b) Install the frame with the bolt and nut.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)

HINT: The weatherstrip No.2 should be positioned as shown in the illustration.

6. INSTALL DOOR GLASS FEMALE STABILIZER LH

(a) Install the stabilizer with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
7. INSTALL FRONT DOOR WINDOW STOP UPPER

(a) Align the matchmarks with the window stop and door panel.
(b) Install the window stop with the bolt.
Torque: 13 Nm (133 kgf-cm, 9.6 ft-lbf)
8. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the power window regulator.

(b) Apply MP grease to the sliding and rotating areas of the motor.

(c) With the holding tool installed, match the holding tool with the motor housing.
(d) Push down on the wire guide and drum, and insert the drum into the motor housing.

NOTE: If you cannot insert the drum into the motor, slowly slide the bracket (See procedure "A") for installing the glass, and insert the drum while aligning the drive shaft of the motor with the drum.

(e) Install the cover plate with the 2 screws (Procedure "A").

(f) Apply MP grease to the sliding and rotating parts of the window regulator.

NOTE: Do not apply grease to the spring of the front door window regulator sub-assembly.

(g) Install the front door regulator with the 7 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

NOTE: Be careful not to tear the weatherstrip No.4 while installing the door glass.

(a) Insert the glass into the door and put it on the regulator, as shown in the illustration.

(b) Driver's side:
Connect the switch connector of the power window master switch.
(c) Passenger's side:
Connect the switch connector of the power window switch.
(d) Move the regulator until the bolts appear in the service hole.
(e) Driver's side:
Disconnect the switch connector of the power window master switch.
(f) Passenger's side:
Disconnect the switch connector of the power window switch.

(g) Install the glass with the 3 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
10. INSPECT FRONT DOOR GLASS SUB-ASSEMBLY LH

(a) Apply butyl tape to the door.
(b) Install the service hole cover, as shown in the illustration.

HINT:
- There should be no wrinkles or folds after attaching the service hole cover.
- Check if the service hole cover is securely attached.

11. ADJUST FRONT DOOR GLASS SUB-ASSEMBLY LH
12. INSTALL FRONT DOOR SERVICE HOLE COVER LH

(a) Install the mirror with the 3 nuts.
Torque: 4.5 Nm (46 kgf-cm, 40 in-lbf)
(b) Connect the connector.
14. INITIALIZE POWER WINDOW SYSTEM

HINT: ()