Reassembly

BRAKE: REAR DISC BRAKE:

REASSEMBLY

1. INSTALL REAR DISC
(a) Aligning the matchmarks, install the rear disc.

HINT: When replacing the disc with a new one, select the installation position where the disc has the minimum runout.

2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
3. ADJUST PARKING BRAKE SHOE CLEARANCE (Reassembly)

4. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the bleeder plug to the disc brake cylinder.
5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
6. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal to the disc brake cylinder.
7. INSTALL REAR DISC BRAKE PISTON
(a) Apply lithium soap base glycol grease to the piston (Components).
(b) Install the piston to the disc brake cylinder.

NOTE: Do not install the piston forcibly in the rear disc brake cylinder sub-assembly.

8. INSTALL CYLINDER BOOT
(a) Apply lithium soap base glycol grease to a new cylinder boot (Components).
(b) Install the cylinder boot to the disc brake cylinder.

NOTICE:
- Install the boot securely to the grooves of the cylinder and piston.
- Do not damage the cylinder boot.

(c) Using a screwdriver, install a new set ring.

NOTE: Do not damage the cylinder boot.

9. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
(a) Install the cylinder mounting with the 2 bolts.
Torque: 62 Nm (630 kgf-cm, 46 ft-lbf)
10. INSTALL REAR DISC BRAKE BUSHING DUST BOOT
(a) Install the rear disc brake bushing dust boot.
(b) Apply lithium soap base glycol grease to seal surface of 2 new bushing dust boots.
(c) Install the 2 bushing dust boots to the rear disc brake cylinder mounting.
11. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the rear disc brake pad support plate No.1.
(b) Install the rear disc brake pad support plate No.2.
12. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM
(a) Coat both sides of No.1 anti squeal shim with disc brake grease, and install the shim together with No.2 anti squeal shim to the outer pad.

NOTE: When replacing worn pads, the anti squeal shims must be replaced together with the pads.

(b) Coat both sides of No.4 anti squeal shim with disc brake grease, and install the shim together with No.3 anti squeal shim to the inner pad.

NOTE: When replacing worn pads, the anti squeal shims must be replaced together with the pads.

(c) Install the pad wear indicator plate to the inner pad.
13. INSTALL REAR DISC BRAKE PAD
(a) Install the 2 brake pads with the anti squeal shims.

NOTICE:
- There should be no oil or grease on the friction surface of the pads and the disc.
- Inner pad is installed with indicator plate facing downward.

14. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
(a) Install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting.
15. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN
(a) Install the cylinder slide bushing to the cylinder slide pin (lower).
(b) Apply lithium soap base glycol grease to the cylinder slide pin.
(c) Install the cylinder slide pin to the rear disc brake cylinder assembly.
Torque: 43 Nm (440 kgf-cm, 32 ft-lbf)
16. CONNECT FLEXIBLE HOSE
(a) Install a new gasket and connect flexible hose with the union bolt.
Torque: 29 Nm (300 kgf-cm, 22 ft-lbf)
17. FILL RESERVOIR WITH BRACKET FLUID (Service and Repair)

18. BLEED BRAKE MASTER CYLINDER (Service and Repair)

19. BLEED BRAKE LINE (Service and Repair)

20. BLEED BRAKE ACTUATOR (w/ VSC) (Service and Repair)

21. CHECK FLUID LEVEL IN RESERVOIR (Service and Repair)

22. INSPECT FOR BRAKE FLUID LEAK
23. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)