Diesel Data: Automotive Repair

Installation








BRAKE CONTROL: BRAKE ACTUATOR (w/ VSC):

INSTALLATION

1. INSTALL BRAKE ACTUATOR
(a) Install the brake actuator assembly with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
2. INSTALL BRAKE ACTUATOR WITH BRACKET





(a) Install the actuator with bracket with the 3 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTE: Be careful not to damage the brake tubes and wire harness.

(b) Connect the actuator connector.





(c) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.
Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
3. FILL RESERVOIR WITH BRAKE FLUID

HINT: (Testing and Inspection)

4. BLEED BRAKE MASTER CYLINDER SUB-ASSEMBLY

HINT: (Testing and Inspection)

SST: 09023-00101
5. BLEED BRAKE LINE

HINT: (Testing and Inspection)

6. CHECK BRAKE FLUID LEAKAGE
7. CHECK FLUID LEVEL IN RESERVOIR

HINT: (Testing and Inspection)

8. CONNECT BATTERY NEGATIVE TERMINAL

NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. (Repair Instruction - Initialization)

9. PERFORM INITIALIZATION

HINT: (Repair Instruction - Initialization)

10. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION

HINT: (Programming and Relearning)

11. CHECK BRAKE ACTUATOR WITH TECHSTREAM

HINT: (Brake Actuator (w/ VSC))