Diesel Data: Automotive Repair

Installation








BRAKE: BRAKE BOOSTER:

INSTALLATION

1. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster.
2. INSTALL BRAKE BOOSTER ASSEMBLY





(a) Install the brake booster with the 4 nuts.
Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)

NOTE: Be careful not to damage the brake lines and the wire harness.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Install the push rod clevis and the push rod lock nut.

HINT: After adjusting the brake pedal height, torque the lock nut.

4. INSTALL PUSH ROD PIN (Reassembly)

5. INSTALL BRAKE PEDAL RETURN SPRING
6. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL LH
(a) Install instrument panel finish lower panel LH (Installation).
7. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for Coupe)
(a) Install cowl side trim sub-assembly LH (Installation).
8. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for Convertible)
(a) Install cowl side trim sub-assembly LH (Installation).
9. INSTALL FRONT DOOR SCUFF PLATE LH (for Coupe)
HINT: (Installation).

10. INSTALL FRONT DOOR SCUFF PLATE LH (for Convertible)
HINT: (Installation).

11. INSTALL NO. 5 FRONT BRAKE LINE





(a) Using SST, install the No. 5 front brake line.
SST: 09023-00101
Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
12. CONNECT VACUUM HOSE ASSEMBLY





(a) Connect the vacuum hose to the brake booster assembly and slide the clip.
13. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD (Testing and Inspection)

14. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (Reassembly)

15. FILL RESERVOIR WITH BRAKE FLUID (Service and Repair)

16. BLEED BRAKE MASTER CYLINDER (Service and Repair)

17. BLEED BRAKE LINE (Service and Repair)

18. INSTALL AIR CLEANER ASSEMBLY
19. CHECK FLUID LEVEL IN RESERVOIR (Service and Repair)

20. INSPECT FOR BRAKE FLUID LEAK
21. CHECK AND ADJUST BRAKE PEDAL HEIGHT (Adjustments)