Installation
3MZ-FE ENGINE MECHANICAL: CYLINDER HEAD:
INSTALLATION
1. INSTALL CYLINDER HEAD GASKET NO.2
(a) Place a new cylinder head gasket on the cylinder block with the L mark as shown in the illustration.
- Remove any oil from the contact surface.
- Make sure the cylinder head gasket is facing in the correct direction.
2. INSTALL CYLINDER HEAD LH
NOTICE:
- To prevent damage to the block, place the the gasket carefully.
- The cylinder head bolts are tightened in 2 successive steps.
(a) Apply a light coat of engine oil on the threads of the cylinder head bolts.
(b) Install the plate washer to the cylinder head bolts.
(c) Uniformly install and tighten the 8 cylinder head bolts in the sequence shown in the illustration.
Torque: 54 Nm (550 kgf-cm, 40 ft-lbf)
(d) Mark the front side of each cylinder head bolt head with paint as shown in the illustration.
(e) Retighten the cylinder head bolts by 90°in the same sequence as step (c).
(f) Check that each painted mark is now at a 90° angle to the front.
(g) Using an 8 mm socket hexagon wrench, install the hexagon bolt.
Torque: 19 Nm (189 kgf-cm, 14 ft-lbf)
(h) Install the wire harness clamp bracket with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
(i) Connect the ground cable with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. INSTALL CYLINDER HEAD GASKET
4. INSTALL CYLINDER HEAD SUB-ASSEMBLY
HINT: (Reassembly)
5. INSTALL CAMSHAFT SUB GEAR
6. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
7. INSTALL NO.4 CAMSHAFT SUB-ASSEMBLY
8. INSTALL NO.3 CAMSHAFT SUB-ASSEMBLY
9. INSTALL NO.2 CAMSHAFT
HINT: (Reassembly)
10. INSTALL CAMSHAFT
HINT: (Reassembly)
11. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
HINT: (Reassembly)
12. INSTALL IGNITION COIL ASSEMBLY
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
13. INSTALL VANE PUMP ASSEMBLY
HINT: (Installation)
14. INSTALL TIMING BELT NO.3 COVER
15. INSTALL CAMSHAFT TIMING PULLEY
16. INSTALL NO.2 TIMING BELT IDLER SUB-ASSEMBLY
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
17. INSTALL TIMING BELT
HINT: (Reassembly)
18. INSTALL TIMING BELT TENSIONER ASSEMBLY
HINT: (Reassembly)
19. INSTALL CHAIN VIBRATION DAMPER NO.1
20. INSTALL ENGINE MOUNTING BRACKET RH
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
21. INSTALL TIMING BELT NO.2 COVER
HINT: (Installation)
22. INSTALL TIMING BELT NO.1 COVER
HINT: (Installation)
23. INSTALL CRANKSHAFT PULLEY
HINT: (Installation)
24. INSTALL GENERATOR BRACKET NO.2
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
25. INSTALL ENGINE MOUNTING STAY NO.2 RH
HINT: (Installation)
26. INSTALL ENGINE MOVING CONTROL ROD
HINT: (Installation)
27. INSTALL VANE PUMP V BELT
HINT: (Installation)
28. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
HINT: (Installation)
29. INSPECT DRIVE BELT TENSION
30. INSTALL WATER OUTLET
(a) Install 2 new gaskets to the 2 cylinder heads.
(b) Install the water outlet together with the water by-pass hose No. 1 and unlock the hose clamp.
(c) Tighten the 2 bolts, 2 nuts and washers.
Torque: 15 Nm (153 kgf-cm, 11 ft-lbf)
(d) Install the clamp.
(e) Connect the engine coolant temperature sensor connector.
(f) Connect the radiator hose inlet.
31. INSTALL INTAKE MANIFOLD
32. INSTALL NO.1 FUEL PIPE SUB-ASSEMBLY
HINT: (Installation)
33. INSTALL INTAKE AIR SURGE TANK
HINT: (Installation)
34. INSTALL AIR CLEANER ASSEMBLY
35. CONNECT VACUUM HOSES
HINT: (Installation)
36. INSTALL FRONT SUSPENSION UPPER BRACE CENTER
Torque: 80 Nm (816 kgf-cm, 59 ft-lbf)
37. INSTALL V-BANK COVER SUB-ASSEMBLY
HINT: (Installation)
38. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
HINT: (Installation)
(a) Install a new gasket and the exhaust manifold converter to the front exhaust pipe.
Torque: 62 Nm (633 kgf-cm, 46 ft-lbf)
39. INSTALL FRONT EXHAUST PIPE ASSEMBLY
HINT: (Installation)
40. INSTALL FRONT EXHAUST NO.1 SUPPORT BRACKET
HINT: (Installation)
41. INSTALL FRONT WHEEL RH
42. ADD ENGINE OIL
43. ADD ENGINE COOLANT
HINT: (Service and Repair)
44. CHECK FOR ENGINE OIL LEAKS
45. CHECK FOR ENGINE COOLANT LEAKS
HINT: (Service and Repair)
46. CHECK FOR FUEL LEAKS
HINT: (Testing and Inspection)
47. CHECK FOR EXHAUST GAS LEAKS
48. INSPECT IGNITION TIMING
HINT: (Engine)
49. INSPECT ENGINE IDLE SPEED
HINT: (Engine)
50. INSPECT COMPRESSION
HINT: (Engine)
51. INSPECT CO/HC
HINT: (Engine)