Installation

3MZ-FE ENGINE MECHANICAL: VALVE CLEARANCE:

INSTALLATION

1. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

(a) Apply seal packing to the cylinder head as shown in the illustration.
Seal packing:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

- Remove any oil from the contact surface.
- Install the cylinder head cover within 3 minutes after applying seal packing.
- Do not start the engine for at least 2 hours after installing the cylinder head cover.

(b) Install the cylinder head cover with the 9 bolts. Tighten the bolts uniformly in several steps.
Torque: 8.0 Nm (80 kgf-cm, 71 in-lbf)
(c) Using a "TORX" socket wrench, install the engine wire harness protector with the 2 bolts.
3. INSTALL IGNITION COIL ASSEMBLY
Torque: 8.0 Nm (80 kgf-cm, 71 in-lbf)
4. INSTALL INTAKE AIR SURGE TANK
(a) Install a new gasket to the intake air surge tank.
(b) Install the intake air surge tank and emission control valve bracket with the 2 nuts.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
(c) Using an 8 mm socket hexagon wrench, tighten the 4 bolts.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
(d) Install the surge tank stay No. 2 with the 2 bolts.
Torque: 20 Nm (199 kgf-cm, 15 ft-lbf)
(e) Install the surge tank stay No. 1 with the 2 bolts.
Torque: 20 Nm (199 kgf-cm, 15 ft-lbf)
(f) Install the engine hanger No. 1 with the 2 bolts.
Torque: 20 Nm (199 kgf-cm, 15 ft-lbf)
(g) Install the pressure feed tube with the 3 nuts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
(h) Connect the ventilation hose.
(i) Connect the union to check valve hose.
(j) Connect the water by-pass hose No. 2.
(k) Connect the water by-pass hose No. 3.
(l) Connect the throttle motor connector.
5. INSTALL EMISSION CONTROL VALVE SET

(a) Install the valve set with the 2 nuts.
(b) Install the clamp.
(c) Connect the 2 vacuum hoses.
(d) Connect the fuel vapor feed hose No. 2.
(e) Connect the fuel vapor feed hose No. 1.

(f) Install the wire harness clamp.
(g) Connect the 2 VSV connectors.
6. INSTALL AIR CLEANER ASSEMBLY
7. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/ FRONT SUSPENSION BRACE UPPER CENTER)
Torque: 80 Nm (816 kgf-cm, 59 ft-lbf)
8. INSTALL RADIATOR HOSE INLET
9. INSTALL V-BANK COVER SUB-ASSEMBLY
(a) Fit the 2 retainers and install the V-bank cover.
(b) Using a 5 mm socket hexagon wrench, tighten the 3 nuts.
Torque: 7.9 Nm (81 kgf-cm, 70 in-lbf)
10. INSTALL FRONT FENDER APRON SEAL RH
11. ADD ENGINE COOLANT

HINT: (Service and Repair)

12. CHECK FOR ENGINE COOLANT LEAKS