Installation

3MZ-FE FUEL TANK:

INSTALLATION

1. INSTALL NO. 2 FUEL TANK CUSHION





(a) Install 7 new No. 2 fuel tank cushions to the fuel tank.
2. INSTALL FUEL MAIN TUBE SUPPORT





(a) Install the fuel main tube support with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY





(a) Install the fuel pump tube to the fuel main tube support.
4. INSTALL FUEL TANK VENT HOSE





(a) Install the fuel tank vent hose.
5. INSTALL FUEL TANK ASSEMBLY





(a) Install the 4 clip nuts.





(b) Install the 2 fuel tank bands with the 2 pins.
(c) Set the fuel tank assembly onto the transmission jack.





(d) Raise the transmission jack so that the fuel tank vent hose can be connected (*1).

NOTE: Slowly raise the jack to prevent the fuel tank assembly from dropping.

(e) Connect the fuel tank inlet pipe with the fuel filter pipe clamp (*2).
(f) Tighten the 2 set bolts of the fuel tank bands (*3).
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
(g) Connect the No. 1 fuel tube.





(1) Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.

- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
- After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.

(h) Connect the fuel pump tube.





(1) Push the fuel connector into the pipe and push up the retainer so that the claws engage.

- Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
- After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.

6. INSTALL FUEL TANK PROTECTOR LOWER CENTER





(a) Install the 4 bolts and fuel tank protector.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 3 parking brake cable assembly with the bolt and nut.
Bolt - Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
Nut - Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
8. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 2 parking brake cable assembly with the bolt and nut.
Bolt - Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
Nut - Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
9. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install 2 new gaskets and the exhaust pipe with the 2 bolts and 4 new nuts.
Torque: 56 Nm (571 kgf-cm, 41 ft-lbf)
10. INSTALL FLOOR PANEL BRACE REAR (Installation)

11. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE (Installation)

12. INSTALL FUEL TANK VENT TUBE SET PLATE (Installation)

13. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY (Installation)

14. ADD FUEL
15. INSPECT FOR FUEL LEAK

HINT: (Testing and Inspection)

16. INSPECT FOR EXHAUST GAS LEAK
17. INSTALL REAR FLOOR SERVICE HOLE COVER (Installation)

18. INSTALL REAR SEAT CUSHION ASSEMBLY (for Coupe) (Installation)

19. INSTALL REAR SEAT CUSHION ASSEMBLY (for Convertible) (Installation)