Diesel Data: Automotive Repair

Installation








SUSPENSION: FRONT STABILIZER BAR:

INSTALLATION

1. INSTALL STABILIZER BAR FRONT
(a) Install the stabilizer bar front to the vehicle.
2. INSTALL FRONT STABILIZER BAR BUSH NO.1





(a) Install the bush to the outer side of the each bush stopper on stabilizer bar.
(b) Place the cutout of the stabilizer bush facing the rear side as shown in the illustration.
3. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY (Installation)

4. INSTALL PRESSURE FEED TUBE ASSEMBLY (Installation)

5. INSTALL STEERING GEAR OUTLET RETURN TUBE (Installation)

6. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY (Installation)

7. INSTALL TIE ROD ASSEMBLY LH (Installation)

8. INSTALL TIE ROD ASSEMBLY RH

HINT: Install the RH side following the same procedure as the LH side.

9. INSTALL FRONT STABILIZER BRACKET NO.1 LH





(a) Install the front stabilizer bracket No. 1 LH with the 2 bolts.
Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
10. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Install the RH side following the same procedure as the LH side.

11. INSTALL FRONT STABILIZER LINK ASSEMBLY LH





(a) Install the front stabilizer link assembly LH with the 2 nuts.
Torque: 74 Nm (755 kgf-cm, 55 ft-lbf)

HINT: Use a hexagon wrench (6 mm) to hold the stud if the ball joint turns together with the nut.

12. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Install the RH side following the same procedure as the LH side.

13. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
14. BLEED POWER STEERING FLUID

HINT: (Power Steering System)

15. INSPECT FOR POWER STEERING FLUID LEAK
16. INSPECT AND ADJUST STEERING WHEEL CENTER POINT
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (Service and Repair)