Diesel Data: Automotive Repair

Reassembly








U151E AUTOMATIC TRANSAXLE: UNDERDRIVE PLANETARY GEAR:

REASSEMBLY

1. INSTALL UNDERDRIVE PLANETARY RING GEAR





(a) Install a new snap ring to the outer race of the tapered roller bearing.

HINT: When replacing the bearing, also replace the counter driven gear with a new one.





(b) Using a piston ring compressor, squeeze the snap ring.





(c) Using SST and a press, press in the outer race of the tapered roller bearing.
SST: 09950-60020
09951-00890
SST: 09950-70010
09951-07100

NOTE: Be sure not to damage on the snap ring during the outer race installation.





(d) Install the underdrive planetary ring gear to the counter driven gear.





(e) Using a snap ring pliers, install the snap ring.
2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY





(a) Using a press, press the rear tapered roller bearing to the underdrive planetary gear.
SST: 09502-12010
SST: 09950-60010
09951-00260
SST: 09950-70010
09951-07100
SST: 09316-20011

NOTE: Press the bearing until it becomes flat at the bottom.





(b) Install the counter driven gear with planetary ring gear to the underdrive planetary gear.





(c) Using SST and a press, press in the front tapered roller bearing.
SST: 09502-12010
SST: 09950-60010
09951-00260
SST: 09950-70010
09951-07100
SST: 09316-20011

NOTE: Press the counter driven gear while rotating it.





(d) Using a press, press in the parking lock gear.
SST: 09502-12010
SST: 09950-60010
09951-00260
SST: 09950-70010
09951-07100
SST: 09316-20011

NOTE: Press the counter driven gear while rotating it.

3. INSTALL DIFFERENTIAL DRIVE PINION





(a) Using a press, press the differential drive pinion.
SST: 09726-40010
SST: 09950-60010
09951-00260
SST: 09950-70010
09951-07100

NOTE: Press the counter driven gear while rotating it.

4. INSTALL CYLINDRICAL ROLLER BEARING RACE INNER





(a) Using a press, press the cylindrical roller bearing race inner.
SST: 09506-35010
SST: 09950-60010
09951-00260
SST: 09950-70010
09951-07100

NOTE: Press the counter driven gear while rotating it.

5. INSTALL FRONT PLANETARY GEAR NUT





(a) Clamp the underdrive planetary gear in soft jaw vise.

NOTE: Be careful not to damage the differential drive pinion.

(b) Using a socket wrench, install a new lock nut.
Torque: 280 Nm (2,855 kgf-cm, 207 in-lbf)

HINT: Use a torque wrench with a fulcrum length of 750 mm (29.53 in.).





(c) Using a pin punch and hammer, stake the lock nut.

CAUTION: Be sure that there are no cracks on the nut.