Diesel Data: Automotive Repair

Installation








U151E AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY:

INSTALLATION

1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY





(a) Install the spring and check ball body.





(b) Install the 7 shift solenoid valves with the 5 bolts.
Bolts A, B - Torque: 10.8 Nm (110 kgf-cm, 8 ft-lbf)
Bolts C, D: - Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf)
Bolt length:
Bolt A
16 mm (0.63 in.)
Bolt B
57 mm (2.2 in.)
Bolt C
23 mm (0.9 in.)
Bolt D
12 mm (0.47 in.)





(c) Align the groove of the manual valve with the pin of the lever.
(d) Install the 17 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)

NOTICE:
- Push the valve body against the accumulator piston spring and the check ball body to install it.
- First, temporarily tighten the bolts marked by (1) in the illustration because they are positioning bolts.

Bolt length:
Bolt A: 25 mm (0.984 in.)
Bolt B: 57 mm (2.244 in.)
Bolt C: 41 mm (1.614 in.)
2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY





(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.





(c) Install the oil strainer with the 3 bolts.
Torque: 11 Nm (110 kgf-cm, 8 ft-lbf)
3. INSTALL TRANSMISSION WIRE





(a) Coat an O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 in-lbf)
(c) Connect the 7 shift solenoid valve connectors.
4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY





(a) Install the 2 magnets in the oil pan.
(b) Apply seal packing or equivalent to the 18 bolts.
Seal packing:
Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent





(c) Using a new gasket, install the oil pan with the 18 bolts to the transaxle case.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)

NOTE: Since the bolts should be seal bolts, apply seal packing to the bolts and tighten them within 10 minutes of application.

5. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
ATF type T-IV
Capacity:
3.5 liters (3.7 US qts, 3.1 lmp. qts)
6. INSPECT AUTOMATIC TRANSAXLE FLUID
HINT: (Procedures).

7. INSTALL ENGINE UNDER COVER RH
8. RESET MEMORY
HINT: (Programming and Relearning).