Installation

2AZ-FE COOLING: WATER PUMP:

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old packing (FIPG) material and be careful not to spill any oil on the contacting surfaces of the water pump and cylinder block.

HINT:
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) materials from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all loose material.
- Using a non-residue solvent, clean both sealing surfaces.





(b) Apply seal packing to the water pump as shown in the illustration.
Seal packing:
Part No. 08826-00080 or equivalent

- Install a nozzle that has been cut to a 2.2 to 2.5 mm (0.09 to 0.10 in.) opening.
- Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
- Immediately remove the nozzle from the tube and reinstall cap.





(c) Install the water pump and bracket with the 4 bolts and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) Connect the crankshaft position sensor wire harness clamp.
2. INSTALL WATER PUMP PULLEY





(a) Using SST, install the pump pulley with the 4 bolts.
SST: 09960-10010
09962-01000
09963-00700
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
3. INSTALL GENERATOR ASSEMBLY
4. INSTALL FAN AND GENERATOR V BELT
5. INSTALL ENGINE MOUNTING BRACKET NO.2 RH
6. INSTALL ENGINE MOVING CONTROL ROD W/BRACKET
7. INSTALL ENGINE MOUNTING STAY NO.2 RH
8. INSTALL FRONT FENDER APRON SEAL RH
9. INSTALL FRONT WHEEL RH
10. ADD ENGINE COOLANT
11. INSPECT FOR COOLANT LEAK