Reassembly

E351 MANUAL TRANSAXLE: INPUT SHAFT:

REASSEMBLY

1. INSTALL INPUT SHAFT FRONT BEARING





(a) Using SST and a press, install the input shaft front bearing (inner race).
SST: 09608-00071
2. INSTALL TRANSMISSION HUB SLEEVE NO.2





(a) Coat the transmission hub sleeve No.2 with gear oil.
(b) Install the 3 synchromesh key springs with the transmission hub sleeve No.2.

NOTE: Install the transmission clutch hub sleeve No.2 and the transmission clutch hub No.2 in the correct direction.

(c) Using a screwdriver, install the synchromesh shifting key to the input shaft.
3. INSTALL 3RD GEAR NEEDLE ROLLER BEARING





(a) Coat the 3rd gear bearing with gear oil, and install it to the input shaft.
4. INSTALL 3RD GEAR





(a) Coat the 3rd gear with gear oil, and install it to the input shaft.
5. INSTALL SYNCHRONIZER RING NO.3





(a) Coat the synchronizer ring No.3 with gear oil, and install it to the 3rd gear.
6. INSTALL TRANSMISSION CLUTCH HUB NO.2





(a) Using SST and a press, install the transmission clutch hub No.2 to the input shaft.
SST: 09316-60011
09316-00041

- Align the claw of the clutch hub No.2 with the notch of the synchronizer ring No.3 and install them.
- Make sure that the 3rd gear can rotate.





(b) Select a snap ring so that the clearance between the transmission clutch hub No.2 and the clutch hub No.2 shaft snap ring will be within specification. Using a brass bar and a hammer, install the snap ring.
Standard clearance:
0.1 mm or less (0.0039 in. or less)
Snap ring thickness:





7. INSTALL 4TH GEAR BEARING SPACER





(a) Coat the 4th gear bearing spacer with gear oil, and install it to the input shaft.
8. INSTALL 2ND SYNCHRONIZER OUTER RING





(a) Coat the 2nd synchronizer outer ring (synchronizer ring No.4) with gear oil, and install it to the transmission clutch hub No.2.

NOTE: Align the claw of the clutch hub No.2 with the notch of the 2nd synchronizer outer ring (synchronizer ring No.4) and install.

9. INSTALL 4TH GEAR NEEDLE ROLLER BEARING





(a) Coat the 4th gear needle roller bearing with gear oil, and install it to the input shaft.
10. INSTALL 4TH GEAR





(a) Coat the 4th gear with gear oil, and install it to the input shaft.
11. INSTALL INPUT SHAFT REAR RADIAL BALL BEARING





(a) Using SST and a press, install the input shaft rear radial ball bearing to the input shaft.

- Install the bearing with its groove facing reward.
- Make sure that the 3rd gear rotates.

SST: 09608-06041





(b) Select a snap ring so that the clearance between the input shaft radial ball rear bearing and the input shaft rear bearing snap ring will be within specification. Using a brass bar and a hammer, install the snap ring.
Standard clearance:
0.1 mm or less
Snap ring: