Diesel Data: Automotive Repair

Installation









EXTERIOR: FRONT BUMPER (for Hatchback):

INSTALLATION

1. INSTALL FRONT BUMPER ARM SUB-ASSEMBLY LH






(a) Install the front bumper arm with the 4 bolts.
Torque: 40 Nm (410 kgf-cm, 30 ft-lbf)
2. INSTALL FRONT BUMPER ARM SUB-ASSEMBLY RH
HINT: Use the same procedure as for the LH side.

3. INSTALL WINDSHIELD WASHER JAR ASSEMBLY






(a) Install the windshield washer jar with the 2 bolts.
Torque: 5.5 Nm (55 kgf-cm, 49 in-lbf)
4. INSTALL FRONT BUMPER STONE DEFLECTOR BRACKET





HINT: Use the same procedure for both sides.

(a) Install the front bumper stone deflector bracket with the 2 nuts.
Torque: 5.5 Nm (55 kgf-cm, 49 in-lbf)
5. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY






(a) Install the front bumper reinforcement with the 4 nuts and the 6 bolts.
Torque: 5.5 Nm (55 kgf-cm, 49 in-lbf)
Torque: 40 Nm (410 kgf-cm, 30 ft-lbf)
6. INSTALL NO. 2 ENGINE ROOM WIRE






(a) w/ Fog Light:
(1) Install the 7 wiring harness clamps.






(b) w/o Fog Light:
(1) Install the 6 wiring harness clamps.
7. INSTALL RADIATOR SUPPORT EXTENSION LH






(a) Engage the 2 claws and install the radiator support extension.
8. INSTALL RADIATOR SUPPORT EXTENSION RH
HINT: Use the same procedure as for the LH side.

9. INSTALL THERMISTOR ASSEMBLY






(a) Install the thermistor.
(b) Install the wiring harness clamp.
10. INSTALL RADIATOR SIDE AIR SEAL LH






(a) Engage the 2 claws and install the radiator side air seal.
11. INSTALL RADIATOR SIDE AIR SEAL RH
HINT: Use the same procedure as for the LH side.

12. INSTALL RADIATOR SUPPORT UPPER ABSORBER






(a) Engage the 6 claws and install the radiator support upper absorber.
13. INSTALL FRONT BUMPER SIDE RETAINER LH






(a) Engage the 2 claws and install the front bumper side retainer.
(b) Tighten the screw.
14. INSTALL FRONT BUMPER SIDE RETAINER RH
HINT: Use the same procedure as for the LH side.

15. INSTALL HEADLIGHT ASSEMBLY LH Installation

16. INSTALL HEADLIGHT ASSEMBLY RH
HINT: Use the same procedure as for the LH side.

17. INSTALL FRONT BUMPER COVER






(a) Install the 2 clips and the screw grommet.






(b) w/ Fog Light:
(1) Connect the 2 fog light connectors.
(2) Engage the 6 claws and install the front bumper cover.






(c) w/o Fog Light:
(1) Engage the 6 claws and install the front bumper cover.






(d) Install the 7 clips.
(e) Install the 2 screw grommets.
(f) Tighten the 8 screws.






(g) Remove the protective tape.
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
19. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT Headlight Assembly (for Hatchback)

20. PREPARE FOR HEADLIGHT AIMING (for Using a Tester) Headlight Assembly (for Hatchback)

21. PREPARE FOR HEADLIGHT AIMING (for Using a Screen) Headlight Assembly (for Hatchback)

22. INSPECT HEADLIGHT AIMING Headlight Assembly (for Hatchback)

23. ADJUST HEADLIGHT AIMING Headlight Assembly (for Hatchback)

24. PREPARE VEHICLE FOR FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Fog Light Assembly (for Hatchback)

25. PREPARE FOR FOG LIGHT AIMING (w/ Fog Light) Fog Light Assembly (for Hatchback)

26. INSPECT FOG LIGHT AIMING (w/ Fog Light) Fog Light Assembly (for Hatchback)

27. ADJUST FOG LIGHT AIMING (w/ Fog Light) Fog Light Assembly (for Hatchback)