Installation

1NZ-FE ENGINE MECHANICAL: TIMING CHAIN:

INSTALLATION

1. INSTALL CHAIN SUB-ASSEMBLY





(a) Make sure that all the timing marks are in the positions (TDC) shown in the illustration.
HINT: The positions of the timing marks may differ from the predetermined positions due to the force of the valve spring.





(b) Set the timing mark of the crankshaft in a position between 40 and 140°ATDC as illustrated.






(c) Set the camshaft timing gear and the camshaft timing sprocket in the positions ( 20°ATDC) shown in the illustration.
(d) Set the crankshaft in the position ( 20°ATDC) shown in the illustration.






(e) Install chain vibration damper No. 1 with the 2 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)






(f) Align the timing marks of the camshaft with the mark plates of the timing chain and install the timing chain.
HINT: Align the timing marks with the mark plates while turning the hexagonal service portion of the camshaft using a wrench.





2. INSTALL CHAIN TENSIONER SLIPPER
(a) Install the chain tensioner slipper.






3. INSTALL CHAIN TENSIONER ASSEMBLY NO. 1
(a) Install chain tensioner assembly No. 1 with the 2 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Remove the bar from chain tensioner assembly No. 1.
4. INSTALL OIL PUMP SEAL Replacement

5. INSTALL OIL PUMP ASSEMBLY Installation

6. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET Installation

7. INSTALL WATER PUMP ASSEMBLY Installation

8. INSTALL WATER PUMP PULLEY Installation

9. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Installation

10. INSTALL CRANKSHAFT POSITION SENSOR Installation

11. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY Installation

12. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH Installation

13. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation

14. CONNECT VENTILATION HOSE NO. 2 Installation

15. CONNECT VENTILATION HOSE Installation

16. INSTALL IGNITION COIL NO. 1 Installation

17. INSTALL GENERATOR ASSEMBLY

18. INSTALL FAN AND GENERATOR V BELT Installation

19. ADJUST FAN AND GENERATOR V BELT Installation

20. INSPECT FAN AND GENERATOR V BELT Installation

21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
22. ADD ENGINE OIL
23. ADD ENGINE COOLANT Service and Repair

24. CHECK ENGINE OIL LEVEL Testing and Inspection

25. CHECK FOR ENGINE OIL LEAKAGE
26. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

27. INSTALL CYLINDER HEAD COVER NO. 2 Installation

28. INSTALL ENGINE UNDER COVER RH
29. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)