Reassembly

U340E AUTOMATIC TRANSAXLE: INPUT SHAFT:

REASSEMBLY





1. INSTALL INPUT SHAFT OIL SEAL RING
(a) Coat a new input shaft oil seal ring with ATF, and install it into the input shaft.






2. INSTALL FORWARD CLUTCH PISTON O-RING
(a) Coat a new clutch piston O-ring with ATF, and install it into the forward clutch piston.






3. INSTALL FORWARD CLUTCH PISTON
(a) Install the forward clutch piston into the input shaft.
NOTE: Do not damage the O-ring.

4. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY





(a) Install the return spring and clutch balancer into the input shaft.






(b) Using SST, a press and snap ring pliers, install the snap ring onto the input shaft.
SST: 09320-89010






5. INSTALL FRONT CLUTCH CLUTCH DISC
(a) Install the 4 plates, 4 discs and flange.
(b) Using a screwdriver, install the snap ring into the input shaft.






6. INSPECT PACK CLEARANCE OF FORWARD CLUTCH
(a) Using a dial indicator, measure the pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).
Pack clearance:
1.406 to 1.806 mm (0.05535 to 0.07110 in.)
NOTE: If the clearance is outside the specifications, select a new brake flange.
HINT: There are 4 different flange thicknesses.

Flange thickness: