Diesel Data: Automotive Repair

Removal








WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS (for Hatchback):

REMOVAL
CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing Service Precautions.
NOTE: Always use "Torx" socket wrench E10 when removing the rear seat.

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
2. REMOVE FRONT WIPER ARM HEAD CAP Removal

3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

5. REMOVE HOOD TO COWL TOP SEAL Removal

6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

8. REMOVE FRONT DOOR SCUFF PLATE RH Removal

9. REMOVE FRONT DOOR SCUFF PLATE LH Removal

10. REMOVE COWL SIDE TRIM BOARD RH Removal

11. REMOVE COWL SIDE TRIM BOARD LH Removal

12. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH Removal

13. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal

14. REMOVE ROOF HEADLINING SERVICE HOLE COVER (w/o Curtain Shield Airbag) Removal

15. REMOVE ASSIST GRIP SUB-ASSEMBLY Removal

16. REMOVE VISOR ASSEMBLY RH Removal

17. REMOVE VISOR ASSEMBLY LH Removal

18. REMOVE VISOR HOLDER RH Removal

19. REMOVE VISOR HOLDER LH Removal

20. REMOVE MAP LIGHT ASSEMBLY Removal

21. REMOVE FRONT PILLAR GARNISH RH Removal

22. REMOVE FRONT PILLAR GARNISH LH Removal

23. REMOVE ROOF HEADLINING
HINT: It is not necessary to remove the roof headlining completely. Slightly lower the front section of the roof headlining.

24. REMOVE INNER REAR VIEW MIRROR ASSEMBLY Removal







25. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) Using a knife, cut off the windshield outside moulding, as shown in the illustration.
NOTE: Do not damage the vehicle body with the knife.

(b) Remove the windshield outside moulding.
HINT: Make a partial cut in the windshield outside moulding. Then pull and remove it by hand.

26. REMOVE WINDSHIELD GLASS





(a) Apply protective tape to the outer circumference of the windshield glass, as shown in the illustration.
(b) From the interior, insert piano wires between the vehicle body and the windshield glass, as shown in the illustration.
(c) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.
NOTICE:
- When separating the windshield glass from the vehicle, do not damage the vehicle's paintwork or exterior/interior ornaments.
- To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.





(d) Place matchmarks on the windshield glass and vehicle body in the locations indicated in the illustration.
HINT: Matchmarks do not need to be placed unless the windshield glass is going to be reused.

(e) Cut through the adhesive by pulling the piano wire around the windshield glass.






(f) Disengage the 2 stoppers.
(g) Using suction cups, remove the windshield glass.
NOTE: Leave as much adhesive on the vehicle body as possible when removing the windshield glass.