Diesel Data: Automotive Repair

Removal








EXTERIOR: FRONT BUMPER: REMOVAL

REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL





(a) Remove the 6 clips and cool air intake duct seal.
2. REMOVE RADIATOR GRILLE SUB-ASSEMBLY





(a) Put protective tape around the radiator grille sub-assembly.





(b) Remove the 2 bolts and clip.
(c) Disengage the 7 claws and 4 guides, and remove the radiator grille sub-assembly.
3. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)





(a) Put protective tape around the front bumper assembly.





(b) Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

HINT: Use the same procedure for the RH side and LH side.





(c) Remove the 2 bolts, 9 screws and 2 clips.





(d) Disengage the 4 claws and disconnect the front bumper assembly.

HINT: Use the same procedure for the RH side and LH side.

(e) Remove the front bumper assembly.
4. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)





(a) Put protective tape around the front bumper assembly.





(b) Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

HINT: Use the same procedure for the RH side and LH side.





(c) Remove the 2 bolts, 9 screws and 2 clips.





(d) Disengage the 4 claws and disconnect the front bumper assembly.

HINT: Use the same procedure for the RH side and LH side.

(e) Disconnect each fog light connector, and then remove the front bumper assembly.
5. REMOVE NO. 2 FRONT BUMPER STAY LH





(a) Remove the screw.
(b) Disengage the 2 claws and remove the No. 2 front bumper stay LH.
6. REMOVE NO. 2 FRONT BUMPER STAY RH

HINT: Use the same procedure for the RH side and LH side.

7. REMOVE FRONT BUMPER ENERGY ABSORBER





(a) Disengage the 2 guides and remove the front bumper energy absorber.
8. REMOVE FRONT BUMPER REINFORCEMENT





(a) Remove the 6 bolts and front bumper reinforcement.
9. REMOVE LASER SENSOR (w/ Dynamic Radar Cruise Control System) Removal