Installation

BRAKE: BRAKE PEDAL: INSTALLATION

INSTALLATION

1. TEMPORARILY TIGHTEN BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the brake pedal support sub-assembly and temporarily tighten the 2 bolts.
2. INSTALL BRAKE BOOSTER GASKET Installation
3. INSTALL BRAKE BOOSTER ASSEMBLY Installation
4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Fully tighten the 2 bolts to install the brake pedal support sub-assembly.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
5. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
6. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation
7. INSTALL PUSH ROD PIN Installation
8. INSTALL BRAKE PEDAL RETURN SPRING Installation
9. INSTALL COMBINATION METER ASSEMBLY
10. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
11. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER
12. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY
13. INSTALL INSTRUMENT PANEL FINISH PLATE (w/o Smart Key System)
14. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 2
15. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 1
16. CONNECT VACUUM HOSE Installation
17. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation
18. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
19. BLEED BRAKE MASTER CYLINDER Service and Repair
20. BLEED BRAKE LINE Service and Repair
21. BLEED BRAKE ACTUATOR Service and Repair
22. INSPECT FOR FLUID LEAK
23. INSPECT BRAKE FLUID LEVEL IN RESERVOIR Service and Repair
24. INSTALL AIR CLEANER CASE Installation
25. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation
26. INSTALL COWL TOP PANEL OUTER Installation
27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
28. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
29. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation
30. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation
31. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments
32. INSPECT BRAKE PEDAL FREE PLAY Adjustments
33. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments
34. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO. 1 Installation
35. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL LH
36. INSTALL INSTRUMENT SIDE PANEL LH
37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
38. INSTALL FRONT DOOR SCUFF PLATE LH
39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

40. INSPECT SRS WARNING LIGHT Installation