Disassembly

2GR-FE COOLING: RADIATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE DRAIN PLUG
(a) Remove the drain plug.
(b) Remove the O-ring.
2. ASSEMBLE SST
SST: 09230-01010
09231-01010
09231-01030





(a) Install the claw to the overhaul handle, inserting it in the hole in part A as shown in the illustration.
(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
0.2 to 0.3 mm (0.008 to 0.012 in.)

NOTE: If the stopper bolt is not adjusted, the claw may be damaged.

3. REMOVE UNCAULK LOCK PLATE





(a) Using SST to release the caulking, grip the handle until stopped by the stopper bolt.
SST: 09230-01010
09231-01010
09231-01030
4. REMOVE RADIATOR TANK UPPER AND TANK LOWER





(a) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.
(b) Remove the O-ring.
5. REMOVE OIL COOLER ASSEMBLY





(a) Remove the screw and cooler pipe.
(b) Remove the nut and plate washer.
(c) Remove the oil cooler.
(d) Remove the 2 O-rings from the oil cooler.