Diesel Data: Automotive Repair

Installation








AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH: INSTALLATION

INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH





(a) Install the compressor and magnetic clutch with the 4 bolts.
Torque: 25 Nm (250 kgf-cm, 18 ft-lbf)

NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

(b) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the suction hose sub-assembly.





(d) Install the suction hose sub-assembly to the compressor and magnetic clutch with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
3. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant discharge hose No.1.





(d) Install the cooler refrigerant discharge hose No.1 to the compressor and magnetic clutch with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL GENERATOR ASSEMBLY Installation
5. INSTALL V-RIBBED BELT Installation
6. INSTALL V-BANK COVER SUB-ASSEMBLY
7. INSTALL FRONT FENDER APRON SEAL RH
8. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
9. CHARGE REFRIGERANT Service and Repair
10. WARM UP ENGINE Service and Repair
11. INSPECT FOR REFRIGERANT LEAK Service and Repair