Diesel Data: Automotive Repair

Installation








AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)

HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
2. INSTALL AIR CONDITIONER TUBE AND ACCESSORY
(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioning tube assembly.





(d) Install the air conditioner tube & accessory on the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
3. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge hose No.1.





(d) Install the cooler refrigerant discharge hose No.1.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL RADIATOR SUPPORT UPPER Removal
5. INSTALL HOOD LOCK ASSEMBLY
6. CHARGE REFRIGERANT Service and Repair
7. WARM UP ENGINE Service and Repair
8. INSPECT FOR REFRIGERANT LEAK Service and Repair