Reassembly

DRIVE SHAFT: FRONT DRIVE SHAFT: REASSEMBLY

REASSEMBLY

1. INSTALL FRONT DRIVE SHAFT BEARING

(a) Install a new bearing bracket hole snap ring to the front driver shaft assembly RH.
(b) Using SST and a steel plate, install a new front drive shaft bearing.
SST: 09527-30010
SST: 09527-10011

NOTE: Bearing should be completely installed.

(a) Using SST and a press, install a new drive shaft dust cover.
SST: 09726-40010
SST: 09527-10011

NOTE:
- Dust cover should be completely installed.
- Be careful not to damage the dust cover.

3. INSTALL FRONT DRIVE SHAFT DUST COVER RH

(a) Using SST and a press, install a new drive shaft dust cover RH until the distance from the tip of the center drive shaft to the drive shaft dust cover RH meets the specification, as shown in the illustration.
SST: 09527-10011
Distance (A) :
110.0 to 111.0 mm (4.3307 to 4.3701 in.)

NOTE:
- Dust cover should be completely installed.
- Be careful not to damage the dust cover.

4. INSTALL FRONT DRIVE SHAFT DUST COVER LH

(a) Using SST and a press, install a new drive shaft dust cover LH.
SST: 09527-10011

NOTE:
- Dust cover should be completely installed.
- Be careful not to damage the dust cover.

5. INSTALL OUTBOARD JOINT BOOT

(a) Hold the drive shaft lightly in a vise between aluminium plates.

HINT: Before installing the boots, wrap the spline of the drive shaft with vinyl tape to prevent the boots from being damaged.

(b) Temporarily install a new outboard joint boot to the drive shaft with 2 clamps.
(c) Pack the outboard joint shaft and boot with grease.
Grease capacity:
120 to 140 g (4.2 to 4.9 oz.)
6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP
(a) Hold the drive shaft lightly in a vise between aluminium plates.
(b) Install the 2 outboard joint boot clamps onto the boot.

(c) Place SST onto the outboard joint large boot clamp.
SST: 09521-24010
(d) Tighten the SST so that the outboard joint large boot clamp is pinched.

NOTE: Do not overtighten the SST.

(e) Using SST, measure the clearance of the outboard joint large boot clamp.
SST: 09240-00020
Clearance:
1.2 to 4.0 mm (0.0472 to 0.1575 in.)

NOTE: When the measured value is greater than the specified value, retighten the clamp.

(f) Install the outboard joint small boot clamp using the same procedures.
7. INSTALL FRONT DRIVE SHAFT DAMPER LH

(a) Install the drive shaft damper LH to the drive shaft.
(b) Make sure that the damper is on the shaft groove.
(c) Set the distance, as specified below.
Distance:
228 to 232 mm (8.976 to 9.133 in.)

(d) Using pliers, install a new drive shaft damper clamp, as shown in the illustration.
8. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY LH

(a) Temporarily install a new inboard joint boot with 2 clamps to the drive shaft.
(b) Place the beveled side of the tripod joint axial spline toward the outboard joint shaft.
(c) Align the matchmarks.
(d) Using a brass bar and hammer, tap in the tripod joint to the outboard joint shaft.

NOTICE:
- Do not tap the roller.
- Be sure to install the tripod joint assembly in the correct direction.

(e) Using a snap ring expander, install a new shaft snap ring.
(f) Pack the outboard joint shaft and boot with grease.
Grease capacity:
190 to 210 g (6.7 to 7.4 oz.)

(g) Align the matchmarks and install the inboard joint assembly to the outboard joint shaft assembly.
9. INSTALL FRONT AXLE INBOARD JOINT BOOT
(a) Install the inboard joint boot to the inboard joint assembly.
10. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Using pliers, install the new inboard joint boot LH No.2 clamp and inboard joint boot LH clamp, as shown in the illustration.
11. INSTALL FRONT DRIVE INNER SHAFT OUTER LH SHAFT SNAP RING
(a) Install a new hole snap ring.