P0116

2AZ-FE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0116: Engine Coolant Temperature Circuit Range / Performance Problem

DTC P0116 - Engine Coolant Temperature Circuit Range / Performance Problem

DESCRIPTION

A thermistor, whose resistance value varies according to the ECT, is built into the Engine Coolant Temperature (ECT) sensor.
The structure of the sensor and its connection to the ECM are the same as those of the Intake Air Temperature (IAT) sensor.
HINT: When any of DTCs P0115, P0117 and P0118 are set, the ECM enters fail-safe mode. During fail-safe mode, the ECT is estimated to be 80°C (176°F) by the ECM. Fail-safe mode continues until a pass condition is detected.





HINT: When any of these DTCs are set, check the ECT by selecting the following menu items on Techstream: Powertrain / Engine and ECT / Data List / Coolant Temp.






MONITOR DESCRIPTION

Engine coolant temperature (ECT) sensor cold start monitor

When a cold engine start is performed and then the engine is warmed up, if the ECT sensor value does not change, it is determined that a malfunction has occurred. If this is detected in 2 consecutive driving cycles, the MIL is illuminated and a DTC is set.

ECT sensor soak monitor

After a warmed up engine is started, if the ECT sensor value does not change when the engine is stopped and then the next cold engine start is performed, it is determined that a malfunction has occurred. If this is detected in 2 consecutive driving cycles, the MIL is illuminated and a DTC is set.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS

ECT Sensor cold start monitor:





ECT Sensor soak monitor:





TYPICAL MALFUNCTION THRESHOLDS

ECT Sensor cold start monitor:





ECT Sensor soak monitor:





COMPONENT OPERATING RANGE





INSPECTION PROCEDURE
HINT:
- If any of DTCs P0115, P0117, P0118 or P0125 are set simultaneously with DTC P0116, the ECT sensor may have an open or a short circuit. Troubleshoot those DTCs first.
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0116)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester on.
(d) Select the following menu items: Powertrain / Engine and ECT / Trouble Codes.
(e) Read the DTCs.
Result:





HINT: If any of DTCs other than P0116 are output. Troubleshoot those DTCs first.

B -- GO TO DTC CHART
A -- Continue to next step.
2. INSPECT THERMOSTAT
(a) Remove the thermostat Removal.
(b) Measure the valve opening temperature of the thermostat.
Standard value:
80 to 84°C (176 to 183°F)
HINT: In addition to the above check, confirm that the valve is completely closed when the temperature is below the standard.
(c) Reinstall the thermostat Installation.
NG -- REPLACE THERMOSTAT
OK -- REPLACE ENGINE COOLANT TEMPERATURE SENSOR