Diesel Data: Automotive Repair

P0335








2AZ-FE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0335,P0339: Crankshaft Position Sensor "A" Circuit

DTC P0335 - Crankshaft Position Sensor "A" Circuit

DTC P0339 - Crankshaft Position Sensor "A" Circuit Intermittent

DESCRIPTION

The Crankshaft Position (CKP) sensor system consists of a CKP sensor plate and a pickup coil.
The sensor plate has 34 teeth and is installed on the crankshaft. The pickup coil is made of wound copper wire, an iron core and magnet. The sensor plate rotates and, as each tooth passes through the pickup coil, a pulse signal is created. The pickup coil generates 34 signals per engine revolution. Based on these signals, the ECM calculates the crankshaft position and engine RPM. Using these calculations, the fuel injection time and ignition timing are controlled.





- Reference: Inspection using an oscilloscope.




HINT:
- The correct waveform is as shown.
- G2+ stands for the Camshaft Position (CMP) sensor signal, and NE+ stands for the CKP sensor signal.
- Grounding failure of the shielded wire may cause noise in waveforms.






MONITOR DESCRIPTION

If there is no signal from the CKP sensor despite the engine revolving, the ECM interprets this as a malfunction of the sensor.
If the malfunction is not repaired successfully, a DTC is set 10 seconds after the engine is next started.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS

All:





Case 1:





Case 2:





TYPICAL MALFUNCTION THRESHOLDS

Case 1:





Case 2:





COMPONENT OPERATING RANGE





WIRING DIAGRAM





INSPECTION PROCEDURE
HINT:
- If no problem is found through this diagnostic troubleshoot procedure, troubleshoot the engine mechanical systems.
- Check the engine speed. The engine speed can be checked by using the Techstream. Follow the procedure below:
1. Connect the Techstream to the DLC3.
2. Start the engine.
3. Turn the tester on.
4. Select the following menu items: Powertrain / Engine and ECT / Data List / Engine Speed.
- Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1. READ VALUE USING TECHSTREAM (ENGINE SPEED)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester on.
(d) Select the following menu items: Powertrain / Engine and ECT / Data List / Engine Speed.
(e) Start the engine.
(f) Read the values displayed on the tester while the engine is running.
Standard:
Correct values are displayed.
HINT:
- To check the engine speed change, display the graph on the tester.
- If the engine does not start, check the engine speed while cranking.
- If the engine speed indicated on the tester remains zero (0), there may be an open or short in the Crankshaft Position (CKP) sensor circuit.

NG -- INSPECT CRANKSHAFT POSITION SENSOR (RESISTANCE)
OK -- CHECK FOR INTERMITTENT PROBLEMS
2. INSPECT CRANKSHAFT POSITION SENSOR (RESISTANCE)




(a) Disconnect the C20 CKP sensor connector.
(b) Measure the resistance between terminals 1 and 2.
Standard resistance:





(c) Reconnect the CKP sensor connector.
NG -- REPLACE CRANKSHAFT POSITION SENSOR
OK -- Continue to next step.
3. CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)




(a) Disconnect the C20 CKP sensor connector.
(b) Disconnect the C24 ECM connector.
(c) Measure the resistance between the terminals of the wire harness side connectors.
Standard resistance (Check for open):






Standard resistance (Check for short):





(d) Reconnect the ECM connector.
(e) Reconnect the CKP sensor connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.
4. CHECK SENSOR INSTALLATION (CRANKSHAFT POSITION SENSOR)




(a) Check the CKP sensor installation condition.
OK:
Sensor is installed correctly.
NG -- SECURELY REINSTALL SENSOR
OK -- Continue to next step.
5. CHECK CRANKSHAFT POSITION SENSOR PLATE (TEETH OF SENSOR PLATE)
(a) Check the teeth of the sensor plate.
OK:
Sensor plate does not have any cracks or deformation.
NG -- REPLACE CRANKSHAFT POSITION SENSOR PLATE
OK -- Continue to next step.
6. REPLACE CRANKSHAFT POSITION SENSOR
NEXT -- Continue to next step.
7. CHECK WHETHER DTC OUTPUT RECURS
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to the ON position.
(c) Turn the tester on.
(d) Clear the DTCs DTC Check / Clear.
(e) Start the engine.
(f) Select the following menu items: Powertrain / Engine and ECT / Trouble Codes.
(g) Read the DTCs.
Result:





HINT: If the engine does not start, replace the ECM.

B -- REPLACE ECM
A -- END