Installation

2AZ-FE COOLING: RADIATOR: INSTALLATION

INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER

(a) Install the 2 radiator support lowers to the radiator assembly.
2. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 radiator support cushions to the radiator assembly.
3. INSTALL FAN ASSEMBLY WITH MOTOR

(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.
4. INSTALL RADIATOR ASSEMBLY

(a) Install the radiator to the body.

(b) Install the condenser assembly with the 4 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)

(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62in-lbf)

(b) Install the hood lock control cable assembly to the radiator support upper with the clamp.

(c) Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66in-lbf)
(d) Connect the horn connector.
6. CONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle)

(a) Connect the oil cooler outlet hose to the radiator assembly.
7. CONNECT OIL COOLER INLET HOSE (for Automatic Transaxle)

(a) Connect the oil cooler inlet hose to the radiator assembly.
8. CONNECT RADIATOR HOSE OUTLET

(a) Connect the radiator hose outlet to the radiator assembly.
9. CONNECT RADIATOR HOSE INLET

(a) Connect the radiator hose inlet to the radiator assembly.
10. CONNECT RADIATOR RESERVOIR TANK HOSE

(a) Connect the radiator reservoir tank hose to the radiator assembly.
11. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
12. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light) Installation
13. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) Installation
14. INSTALL AIR CLEANER INLET ASSEMBLY Installation
15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
16. ADD ENGINE COOLANT Testing and Inspection
17. INSPECT FOR COOLANT LEAK Testing and Inspection
18. INSTALL ENGINE UNDER COVER LH
19. INSTALL ENGINE UNDER COVER RH
20. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
21. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH