Diesel Data: Automotive Repair

Removal








2AZ-FE COOLING: WATER PUMP: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
3. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE ENGINE UNDER COVER LH
6. DRAIN ENGINE COOLANT Testing and Inspection
7. REMOVE FRONT FENDER APRON SEAL RH
8. REMOVE NO. 2 ENGINE MOUNTING STAY RH Removal
9. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Removal
10. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH Removal
11. REMOVE V-RIBBED BELT Removal
12. REMOVE GENERATOR ASSEMBLY Removal





13. REMOVE WATER PUMP PULLEY
(a) Using SST, remove the 4 bolts and water pump pulley.
SST: 09960-10010
09962-01000
09963-00700
14. REMOVE WATER PUMP ASSEMBLY





(a) Remove the clamp of the crankshaft position sensor from the water pump.
(b) Disconnect the wire of the crankshaft position sensor from the clamp bracket.





(c) Remove the 4 bolts, 2 nuts and clamp bracket.





(d) Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.
HINT: Tape the screwdriver tip before use.
NOTICE: Be careful not to damage the contact surfaces of the water pump and cylinder block.