Installation

2AZ-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the contact surface.





(b) Apply a continuous line of seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent
Standard seal diameter:
2.2 to 2.5 mm (0.09 to 0.10 in.)
NOTICE:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.





(c) Install the water pump and clamp bracket with the 4 bolts and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80in-lbf)





(d) Install the wire of the crankshaft position sensor onto the clamp bracket.
(e) Install the clamp of the crankshaft position sensor onto the water pump.





2. INSTALL WATER PUMP PULLEY
(a) Using SST, install the water pump pulley with the 4 bolts.
SST: 09960-10010
09962-01000
09963-00700
Torque: 26 Nm (265 kgf-cm, 19ft-lbf)
3. INSTALL GENERATOR ASSEMBLY Installation
4. INSTALL V-RIBBED BELT Installation
5. INSTALL NO. 2 ENGINE MOUNTING BRACKET RH Installation
6. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Installation
7. INSTALL NO. 2 ENGINE MOUNTING STAY RH Installation
8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
9. ADD ENGINE COOLANT Testing and Inspection
10. INSPECT FOR COOLANT LEAK Testing and Inspection
11. INSTALL ENGINE UNDER COVER LH
12. INSTALL ENGINE UNDER COVER RH
13. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
14. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH