Diesel Data: Automotive Repair

Installation








2AZ-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

INSTALLATION

1. INSTALL KNOCK SENSOR





(a) Install the knock sensor with the nut.
Torque: 20 Nm (204 kgf-cm, 15ft-lbf)
NOTICE: Make sure that the knock sensor is in the correct position.

(b) Connect the knock sensor connector.
2. INSTALL INTAKE MANIFOLD





(a) Install a new gasket into the intake manifold.





(b) Install the intake manifold with the 5 bolts and 2 nuts.
Torque: 30 Nm (306 kgf-cm, 22ft-lbf)
(c) Fit the union to check valve hose into the vacuum hose clamp.
(d) Install the wire harness clamp.
(e) Connect the camshaft timing oil control valve connector.
(f) Connect the union to check valve hose to the brake booster.
3. INSTALL FUEL DELIVERY PIPE WITH INJECTOR Installation
4. INSTALL FUEL TUBE Installation
5. INSTALL THROTTLE BODY Installation
6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation
7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
8. INSTALL AIR CLEANER INLET ASSEMBLY Installation
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
10. ADD ENGINE COOLANT Testing and Inspection
11. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
12. CHECK FOR FUEL LEAKS Testing and Inspection
13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation
14. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY





(a) Install the outer cowl top panel sub-assembly with the 4 bolts and 4 nuts.
Bolt - Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
Nut - Torque: 85 Nm (867 kgf-cm, 44ft-lbf)
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation
16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
17. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
18. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
19. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation
20. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation