Diesel Data: Automotive Repair

Installation








SUSPENSION: FRONT STABILIZER BAR: INSTALLATION

INSTALLATION

1. INSTALL FRONT NO. 1 STABILIZER BAR BUSHING





(a) Install the 2 front stabilizer bar bushings No. 1 to the outside of the bushing stopper on the front stabilizer bar.
NOTICE: Make sure that the cutout of the front stabilizer bar bushing No. 1 faces the rear side as shown in the illustration.

2. INSTALL FRONT NO. 1 STABILIZER BRACKET LH
(a) Install the front No. 1 stabilizer bracket LH.
3. INSTALL FRONT NO. 1 STABILIZER BRACKET RH
(a) Install the front No. 1 stabilizer bracket RH.
4. INSTALL FRONT STABILIZER BAR





(a) Install the front stabilizer bar with the 2 bolts. (LH Side)
Torque: 27 Nm (275 kgf-cm, 20ft-lbf)





(b) Install the front stabilizer bar with the 2 bolts. (RH Side)
Torque: 27 Nm (275 kgf-cm, 20ft-lbf)
5. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT: Refer to the instructions for installation of the engine assembly Installation for 2AZ-FE, Installation for 2GR-FE)

6. INSTALL FRONT STABILIZER LINK ASSEMBLY LH





(a) Install the front stabilizer link assembly LH with the 2 nuts.
Torque: 74 Nm (755 kgf-cm, 55ft-lbf)
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

7. INSTALL FRONT STABILIZER LINK ASSEMBLY RH





(a) Install the front stabilizer link assembly RH with the 2 nuts.
Torque: 74 Nm (755 kgf-cm, 55ft-lbf)
HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

8. CONNECT TIE ROD END SUB-ASSEMBLY Installation
9. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
10. PLACE FRONT WHEELS FACING STRAIGHT
11. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76ft-lbf)
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT Service and Repair