Installation

CLUTCH: CLUTCH PEDAL: INSTALLATION

INSTALLATION

1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING





(a) Apply MP grease to the inside of a new clevis bushing.
(b) Install the clevis bushing to the clutch pedal.
HINT: Install the clevis bushing from the left side of the vehicle.

2. INSTALL CLUTCH PEDAL TURNOVER BUSHING





(a) Apply MP grease to the inside of the turnover bushing.
(b) Install the turnover bushing to the clutch pedal.
3. INSTALL NO. 1 CLUTCH PEDAL CUSHION





(a) Using needle-nose pliers, install the 2 No. 1 clutch pedal cushions to the clutch pedal.
4. INSTALL CLUTCH PEDAL BUSHING





(a) Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.
(b) Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.
5. INSTALL CLUTCH PEDAL PAD
(a) Install the clutch pedal pad to the clutch pedal.
6. INSTALL CLUTCH PEDAL SPRING HOLDER





(a) Apply MP grease to the inside of a new clutch pedal spring holder.
(b) Install the clutch pedal spring holder.
7. INSTALL CLUTCH PEDAL SUB-ASSEMBLY





(a) Install the clutch pedal to the clutch pedal support with the bolt and nut.
Torque: 37 Nm (375 kgf-cm, 27ft-lbf)
HINT: Install the bolt from the right side of the vehicle.

8. INSTALL PEDAL WITH HOOK SPRING





(a) Apply MP grease to the sliding portion of the spring.
(b) Install the hook spring.
9. INSTALL TORSION SPRING





(a) Apply MP grease to the sliding portion of the spring.
(b) Install the torsion spring.
10. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the clutch pedal support to the vehicle with the 2 nuts and bolt.
Bolt - Torque: 19 Nm (195 kgf-cm, 14ft-lbf)
Nut - Torque: 12 Nm (120 kgf-cm, 9ft-lbf)
11. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN





(a) Apply MP grease to the contact surface of the pin and clevis bushing.
(b) Connect the clevis to the clutch pedal with the pin and a new clip.
HINT: Install the pin from the left side of the vehicle.

12. CONNECT CONNECTORS
(a) Connect the clutch pedal switch connector.
(b) Connect the clutch switch connector (with cruise control).
13. INSTALL COMBINATION METER ASSEMBLY (for TMC Made) Installation
14. INSTALL COMBINATION METER ASSEMBLY (for TMMK Made) Installation
15. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 Installation
16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) Installation
17. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) Installation
18. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Installation
19. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) Installation
20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) Installation
21. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
22. INSTALL FRONT DOOR SCUFF PLATE LH Installation
23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
24. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY Testing and Inspection.