Diesel Data: Automotive Repair

Removal








CLUTCH: CLUTCH PEDAL: REMOVAL

REMOVAL

1. PRECAUTION Service Precautions.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE FRONT DOOR SCUFF PLATE LH Removal
4. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal
5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) Removal
6. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) Removal
7. REMOVE NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Removal
8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) Removal
9. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) Removal
10. REMOVE INSTRUMENT CLUSTER FINISH PANEL NO.1 Removal
11. REMOVE COMBINATION METER ASSEMBLY (for TMC Made) Removal
12. REMOVE COMBINATION METER ASSEMBLY (for TMMK Made) Removal
13. DISCONNECT CONNECTORS
(a) Disconnect the clutch pedal switch connector.
(b) Disconnect the clutch switch connector (with cruise control).
14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN





(a) Remove the clip and pin.
15. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY





(a) Remove the bolt, 2 nuts and clutch pedal support assembly.
16. REMOVE TORSION SPRING
(a) While the clutch pedal is fully depressed, remove the torsion spring.
17. REMOVE PEDAL WITH HOOK SPRING
(a) Remove the pedal with hook spring.
18. REMOVE CLUTCH PEDAL SUB-ASSEMBLY





(a) Remove the pedal shaft and nut.
(b) Remove the clutch pedal from the clutch pedal support.
19. REMOVE CLUTCH PEDAL SPRING HOLDER
(a) Remove the clutch pedal spring holder from the clutch pedal support.
20. REMOVE CLUTCH PEDAL PAD
(a) Remove the clutch pedal pad from the clutch pedal.
21. REMOVE CLUTCH PEDAL BUSHING





(a) Remove the 2 pedal bushings and pedal shaft collar from the clutch pedal.
22. REMOVE NO. 1 CLUTCH PEDAL CUSHION





(a) Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal.
23. REMOVE CLUTCH PEDAL TURNOVER BUSHING





(a) Remove the turnover bushing from the clutch pedal.
24. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING





(a) Using an 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal.