Reassembly

CLUTCH: CLUTCH UNIT: REASSEMBLY

REASSEMBLY

1. INSTALL CLUTCH DISC ASSEMBLY





(a) Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.
SST: 09301-00220
NOTICE: Take care not to insert the clutch disc assembly in the wrong direction.

2. REMOVE AND INSTALL CLUTCH COVER ASSEMBLY





(a) Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly.
(b) Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.
Torque: 19 Nm (195 kgf-cm, 14ft-lbf)
HINT:
- Following the order in the illustration, evenly tighten the bolts one turn at a time.
- Lightly move SST up and down, and right and left after checking that the disc is in the center to tighten the bolts.

SST: 09301-00210
3. INSTALL RELEASE FORK SUPPORT





(a) Install the release fork support to the manual transaxle assembly.
Torque: 47 Nm (480 kgf-cm, 35ft-lbf)
4. INSTALL RELEASE BEARING HUB CLIP
(a) Install the release bearing hub clip to the release bearing assembly.
5. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY





(a) Apply release hub grease to the contact surfaces between the release fork and release bearing, fork and push rod, and fork and fork support.
Sealant:
Part No. 08887-01806, RELEASE HUB GREASE or equivalent
(b) Install the release fork to the release bearing assembly.
6. INSTALL CLUTCH RELEASE BEARING ASSEMBLY





(a) Apply clutch spline grease to the input shaft spline as shown in the illustration.
Sealant:
Part No. 08887-01706, CLUTCH SPLINE GREASE or equivalent





(b) Install the release fork with the release bearing assembly to the manual transaxle assembly.
NOTICE: After installation, move the fork back and forth to check that the release bearing slides smoothly.

7. INSTALL CLUTCH RELEASE FORK BOOT
8. INSTALL MANUAL TRANSAXLE ASSEMBLY Installation.