P0128

2AZ-FXE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0128: Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)

DTC P0128 - Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)

CAUTION / NOTICE / HINT
HINT: This DTC relates to the thermostat.

DESCRIPTION

This DTC is set when the Engine Coolant Temperature (ECT) does not reach 75°C (167°F) despite sufficient engine warm-up time having elapsed.






MONITOR DESCRIPTION





The ECM (included in hybrid vehicle control ECU) estimates the ECT based on the starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual ECT. When the estimated ECT reaches 75°C (167°F), the ECM checks the actual ECT. If the actual ECT is less than 75°C (167°F), the ECM interprets this as a malfunction in the thermostat or the engine cooling system and sets the DTC.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS





TYPICAL MALFUNCTION THRESHOLDS





INSPECTION PROCEDURE
HINT: Read freeze frame data using the Techstream. The ECM (included in the hybrid vehicle control ECU) records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0128)
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Turn the tester on.
(d) Select the following menu items: Powertrain / Engine / Trouble Code.
(e) Read the DTCs.
Result:





HINT: If any DTCs other than P0128 are output, troubleshoot those DTCs first.

B -- GO TO DTC CHART
A -- Continue to next step.
2. CHECK COOLING SYSTEM
(a) Check for defects in the cooling system that might cause the system to be too cold, such as abnormal radiator fan operation or any malfunctions.
NG -- REPAIR OR REPLACE COOLING SYSTEM
OK -- Continue to next step.
3. INSPECT THERMOSTAT
(a) Remove the thermostat Removal.
(b) Measure the valve opening temperature of the thermostat.
Standard value:
80 to 84°C (176 to 183°F)
HINT: In addition to the above check, confirm that the valve is completely closed when the temperature is below the standard.
(c) Reinstall the thermostat Installation.
NG -- REPLACE THERMOSTAT
OK -- REPLACE HYBRID VEHICLE CONTROL ECU